C1155 BRAKE FLUID LEVEL SWITCHBRC-65
< COMPONENT DIAGNOSIS > [VDC/TCS/ABS]
C
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G H
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M A
B
BRC
N
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YES >> GO TO 3
NO >> Repair or replace malfunctioning components.
3.CHECK BRAKE FLUID LEVEL SWITCH GROUND
Check continuity between brake fluid level switch harness connector
E21 and ground.
Is the inspection result normal?
YES >> GO TO 4
NO >> Repair or replace malfunctioning components.
4.CHECK BRAKE FLUID LEVEL SWITCH
Check continuity between brake fluid level switch terminals.
Is the inspection result normal?
YES >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-116, "
Removal and
Installation".
NO >> Replace brake fluid level switch.
Component InspectionINFOID:0000000001686324
1.CHECK BRAKE FLUID LEVEL SWITCH
1. Turn ignition switch OFF.
2. Disconnect brake fluid level switch connector.
3. Check continuity between brake fluid level switch terminals.
Is the inspection result normal?
YES >> Inspection End
NO >> Replace brake fluid level switch.
Special Repair RequirementINFOID:0000000001691158
1.ADJUSTMENT OF STEERING AN GLE SENSOR NEUTRAL POSITION
Always perform neutral position adjustment for the st eering angle sensor when replacing the ABS actuator
and electric unit (control unit). Refer to BRC-8, "
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL
POSITION : Description".
Brake fluid level switch
—Continuity
Connector Terminal
E21 2Ground Yes
AWFIA0026ZZ
Brake fluid level switch
ConditionContinuity
Te r m i n a l
1 − 2 When brake fluid is full in the reser-
voir tank.
No
When brake fluid is empty in the
reservoir tank. Ye s
ALFIA0026ZZ
Brake fluid level switch
ConditionContinuity
Te r m i n a l
1 − 2 When brake fluid is full in the reser-
voir tank.
No
When brake fluid is empty in the
reservoir tank. Ye s
ALFIA0026ZZ
Revision: March 2010
2008 QX56
BRC-66
< COMPONENT DIAGNOSIS >[VDC/TCS/ABS]
C1155 BRAKE FLUID LEVEL SWITCH
>> GO TO 2
2.CALIBRATION OF DECEL G SENSOR
Always perform calibration of decel G sensor when replac ing the ABS actuator and electric unit (control unit).
Refer to BRC-9, "
CALIBRATION OF DECEL G SENSOR : Description".
>> END
Revision: March 2010 2008 QX56
BRC-70
< COMPONENT DIAGNOSIS >[VDC/TCS/ABS]
C1164, C1165, C1166
, C1167 CV/SV SYSTEM
C1164, C1165, C1166, C1167 CV/SV SYSTEM
DescriptionINFOID:0000000001686335
CV1, CV2 (CUT VALVE)
The cut valve shuts off the normal brake fluid path from the master cylinder, when VDC/TCS is activated.
SV1, SV2 (SUCTION VALVE)
The suction valve supplies the brake fluid from the ma ster cylinder to the pump, when VDC/TCS is activated.
DTC LogicINFOID:0000000001686336
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Check the self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-70, "Diagnosis Procedure".
NO >> Inspection End
Diagnosis ProcedureINFOID:0000000001691159
INSPECTION PROCEDURE
1.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, re\
pair or replace terminal.
4. Reconnect connectors and then perform the self-diagnosis. Refer to BRC-24, "
CONSULT-III Function
(ABS)".
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2
NO >> Poor connection of connector term inal. Repair or replace connector.
DTCDisplay item Malfunction detected condition Possible cause
C1164 CV1 VDC switch-over solenoid valve (CV1) on the primary
side is open circuit or shorted, or the control line is open
or shorted to the power supply or the ground.
• Harness or connector
• ABS actuator and electric unit (control unit)
C1165 CV2
VDC switch-over solenoid valve (CV2) on the primary
side is open circuit or shorted, or the control line is open
or shorted to the power supply or the ground.
C1166 SV1 VDC switch-over solenoid valve (SV1) on the primary
side is open circuit or shorted, or the control line is open
or shorted to the power supply or the ground.
C1167 SV2 VDC switch-over solenoid valve (SV2) on the primary
side is open circuit or shorted, or the control line is open
or shorted to the power supply or the ground.
Self-diagnosis results
CV1
CV2SV1
SV2
Revision: March 2010 2008 QX56
BRC-84
< COMPONENT DIAGNOSIS >[VDC/TCS/ABS]
BRAKE WARNING LAMP
BRAKE WARNING LAMP
DescriptionINFOID:0000000001686361
×
: ON –: OFF
NOTE:
• 1: Brake warning lamp will turn on in case of parking brake operation (when switch is ON) or of brake fluid level switch opera tion
(when brake fluid is insufficient).
• 2: After starting engine, brake warning lamp is turned off.
Component Function CheckINFOID:0000000001686362
1.BRAKE WARNING LAMP OPERATION CHECK
Check that the lamp illuminates for approximately 1 second after the ignition switch is turned ON.
Is the inspection result normal?
YES >> Inspection End
NO >> Go to diagnosis procedure. Refer to BRC-84, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001691169
1.CHECK SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis. Refer to BRC-24, "
CONSULT-III Function
(ABS)".
Is the inspection result normal?
YES >> GO TO 2
NO >> Check items displayed by self-diagnosis.
2.CHECK COMBINATION METER
Check if the indication and operation of combination meter are normal. Refer to MWI-24, "
Diagnosis Descrip-
tion".
Is the inspection result normal?
YES >> Replace ABS actuator and electr ic unit (control unit). Refer to BRC-116, "Removal and Installa-
tion".
NO >> Replace combination meter. Refer to MWI-76, "
Removal and Installation".
Condition Brake warning lamp (Note 1)
Ignition switch OFF –
For 1 second after turning ON ignition switch × (Note 2)
1 second later after turning ON ignition switch × (Note 2)
EBD function is malfunctioning. ×
Revision: March 2010 2008 QX56
BRC-88
< ECU DIAGNOSIS >[VDC/TCS/ABS]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
SIDE G-SENSOR Transverse G detected by side G sensorVehicle stopped
Approx. 0 m/s
2
Vehicle turning rightNegative value
(m/s2)
Vehicle turning left Positive value
(m/s
2)
STR ANGLE SIG Steering angle detected by steering angle
sensor Straight-ahead
Approx. 0±2.5°
Steering wheel turned –720 to +720°
PRESS SENSOR Brake fluid pressure detected by front pres-
sure sensor With ignition switch turned ON and brake
pedal released
Approx. 0 bar
With ignition switch turned ON and brake
pedal depressed –40 to 300 bar
ENGINE SPEED With engine running With engine stopped
0 rpm
Engine running Almost in accor-
dance with tachome-
ter display
FLUID LEV SW Brake fluid level switch signal status When brake fluid level switch ON
ON
When brake fluid level switch OFF OFF
FR RH IN SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive (in fail-safe mode)
ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
FR RH OUT SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive (in fail-safe mode)
ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
FR LH IN SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive (in fail-safe mode)
ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
FR LH OUT SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive (in fail-safe mode)
ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
RR RH IN SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive (in fail-safe mode)
ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
Monitor item
Display content Data monitor
Condition Reference value in
normal operation
Revision: March 2010 2008 QX56
BRC-90
< ECU DIAGNOSIS >[VDC/TCS/ABS]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
TCS FAIL SIG TCS fail-safe signalIn TCS fail-safe ON
TCS is normal
OFF
VDC FAIL SIG VDC fail-safe signal In VDC fail-safe
ON
VDC is normal OFF
CRANKING SIG Crank operation Crank is active
ON
Crank is inactive OFF
CV1 VDC switch-over valve When actuator (switch-over valve) is ac-
tive (“ACTIVE TEST” with CONSULT-III)
or actuator relay is inactive (when in fail-
safe mode)
ON
When actuator (switch-over valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
CV2 VDC switch-over valve When actuator (switch-over valve) is ac-
tive (“ACTIVE TEST” with CONSULT-III)
or actuator relay is inactive (when in fail-
safe mode)
ON
When actuator (switch-over valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
SV1 VDC switch-over valve When actuator (switch-over valve) is ac-
tive (“ACTIVE TEST” with CONSULT-III)
or actuator relay is inactive (when in fail-
safe mode)
ON
When actuator (switch-over valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
SV2 VDC switch-over valve When actuator (switch-over valve) is ac-
tive (“ACTIVE TEST” with CONSULT-III)
or actuator relay is inactive (when in fail-
safe mode)
ON
When actuator (switch-over valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
DECEL G-SEN Longitudinal acceleration detected by Decel
G-Sensor Vehicle stopped
Approx. 0 G
Vehicle running -1.7 to 1.7 G
EBD WARN LAMP EBD warning lamp
(Note 3) When EBD warning lamp is ON
ON
When EBD warning lamp is OFF OFF
N POSI SIG Transmission range switch signal ON/OFF
condition A/T shift position = N position
ON
A/T shift position = other than N position OFF
P POSI SIG Transmission range switch signal ON/OFF
condition A/T shift position = P position
ON
A/T shift position = other than P position OFF
R POSI SIG Transmission range switch signal ON/OFF
condition A/T shift position = R position
ON
A/T shift position = other than R position OFF
2WD/4WD Drive axle 2WD model
2WD
4WD model 4WD
PRESS SEN2 Brake fluid pressure detected by rear pres-
sure sensor With ignition switch turned ON and brake
pedal released
Approx. 0 bar
With ignition switch turned ON and brake
pedal depressed –40 to 300 bar
Monitor item
Display content Data monitor
Condition Reference value in
normal operation
Revision: March 2010 2008 QX56
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)BRC-101
< ECU DIAGNOSIS > [VDC/TCS/ABS]
C
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BRC
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C1145 YAW RATE SENSOR
BRC-40, "Description"C1146SIDE G-SEN CIRCUIT
C1155 BR FLUID LEVEL LOW BRC-64, "
Description"
C1156ST ANG SEN COM CIR BRC-67, "Description"
C1160DECEL G SEN SET BRC-68, "Description"
C1163ST ANGL SEN SAFE BRC-69, "Description"
C1164CV1
BRC-70, "
Description"C1165CV2
C1166 SV1
C1167 SV2
C1170 VARIANT CORDING BRC-37, "
DTC Logic"
C1178ABS ACTIVE BOOSTER SV NG BRC-73, "Description"
C1179ABS DELTA S SEN NG BRC-76, "Description"
C1181ABS ACTIVE BOOSTER RESPONSE NG
BRC-73, "Description"C1184ABS BRAKE RELEASE SW NG
C1185 ABS ACC CU INTERNAL NG BRC-78, "
Description"
C1189ABS BRAKE BOOSTER DEFECT BRC-73, "Description"
U1000CAN COMM CIRCUIT BRC-80, "Description"
DTCItems (CONSULT screen terms) Reference
Revision: March 2010 2008 QX56
BRC-104
< SYMPTOM DIAGNOSIS >[VDC/TCS/ABS]
UNEXPECTED PEDAL REACTION
UNEXPECTED PEDAL REACTION
Diagnosis ProcedureINFOID:0000000001686376
1.CHECK BRAKE PEDAL STROKE
Check brake pedal stroke. Refer to BR-15, "
Inspection and Adjustment".
Is the stroke too large?
YES >> • Bleed air from brake tube and hose. Refer to BR-17, "Bleeding Brake System".
• Check brake pedal, brake booster, and master cylinder for mount play, looseness, brake system fluid leakage, etc. Refer to BR-15, "
Inspection and Adjustment" (brake pedal), BR-12, "On
Board Inspection" (master cylinder), BR-10, "Inspection" (brake booster).
NO >> GO TO 2
2.CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) c onnector to deactivate ABS. Check if braking force is
normal in this condition. Connect connector after inspection.
Is the inspection result normal?
YES >> Normal
NO >> Check brake system.
Revision: March 2010 2008 QX56