ADP-1
BODY INTERIOR
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SECTION ADP
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CONTENTS
AUTOMATIC DRIVE POSITIONER
BASIC INSPECTION ....... .............................5
DIAGNOSIS AND REPAIR WORKFLOW ..... .....5
Work Flow ........................................................... ......5
INSPECTION AND ADJUSTMENT .....................8
Preliminary Check ............................................... ......8
Special Repair Requirement .....................................8
FUNCTION DIAGNOSIS .. .............................9
AUTOMATIC DRIVE POSITIONER SYSTEM .....9
AUTOMATIC DRIVE POSITIONER SYSTEM ....... ......9
AUTOMATIC DRIVE POSITIONER SYSTEM :
System Diagram ........................................................
9
AUTOMATIC DRIVE POSITIONER SYSTEM :
Component Parts Location ......................................
10
AUTOMATIC DRIVE POSITIONER SYSTEM :
System Description .................................................
10
AUTOMATIC DRIVE POSITIONER SYSTEM :
Component Description ..........................................
11
MANUAL FUNCTION ............................................ ....12
MANUAL FUNCTION : System Diagram ................13
MANUAL FUNCTION : System Description ............13
MANUAL FUNCTION : Component Parts Loca-
tion ..........................................................................
15
MANUAL FUNCTION : Component Description ....15
MEMORY FUNCTION ........................................... ....16
MEMORY FUNCTION : System Diagram ...............17
MEMORY FUNCTION : System Description ..........17
MEMORY FUNCTION : Component Parts Loca-
tion ..........................................................................
18
MEMORY FUNCTION : Component Description ....19
EXIT ASSIST FUNCTION ...................................... ....20
EXIT ASSIST FUNCTION : System Diagram .........20
EXIT ASSIST FUNCTION : System Description . ....20
EXIT ASSIST FUNCTION : Component Parts Lo-
cation .......................................................................
21
EXIT ASSIST FUNCTION :
Component Description ...................................... ....
22
ENTRY ASSIST FUNCTION .................................. ....22
ENTRY ASSIST FUNCTION : System Diagram .....23
ENTRY ASSIST FUNCTION : System Description
....
23
ENTRY ASSIST FUNCTION : Component Parts
Location ...................................................................
24
ENTRY ASSIST FUNCTION :
Component Description ..........................................
25
DIAGNOSIS SYSTEM (DRIVER SEAT C/U) ....26
Diagnosis Description ..............................................26
CONSULT-III Function ............................................26
COMPONENT DIAGNOSIS .........................29
U1000 CAN COMM CIRCUIT ...........................29
Description ........................................................... ....29
DTC Logic ................................................................29
Diagnosis Procedure ..............................................29
Special Repair Requirement ....................................29
B2112 SLIDING MOTOR ..................................30
Description ...............................................................30
DTC Logic ................................................................30
Diagnosis Procedure ..............................................30
B2113 RECLINING MOTOR .............................31
Description ...............................................................31
DTC Logic ................................................................31
Diagnosis Procedure ..............................................31
B2114 SEAT LIFTER FR ..................................32
Description ...............................................................32
DTC Logic ................................................................32
Diagnosis Procedure ..............................................32
B2115 SEAT LIFTER RR ..................................33
Description ...............................................................33
DTC Logic ................................................................33
Revision: March 2010 2008 QX56
ADP-8
< BASIC INSPECTION >
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
Preliminary CheckINFOID:0000000001735408
1. FOREIGN OBJECTS
Check the following:
• objects on or behind the seats that could cause binding
• objects under the seats that may be interfering with the seat’s moving parts
• objects under pedals that may interfere with movement
Are there any foreign objects that could be causing interference?
YES >> Remove objects.
NO >> GO TO 2
2. WIRING CONNECTIONS
1. Disconnect harness connectors.
2. Check terminals for damage or loose connections.
3. Reconnect harness connectors.
Are any connectors damaged or loose?
YES >> Repair or replace damaged parts.
NO >> GO TO 3
3. POWER AND GROUND
Check power supply and ground circuits for control unit. Refer to ADP-44, "
DRIVER SEAT CONTROL UNIT :
DiagnosisProcedure".
Is the inspection result normal?
YES >> Refer to ADP-123, "DTCIndex".
NO >> Repair or replace as necessary.
Special Repair RequirementINFOID:0000000001735409
Refer to Owner’s Manual for Automatic Driv e Positioner system operating instructions.
Revision: March 2010 2008 QX56
DRIVER SEAT CONTROL UNITADP-123
< ECU DIAGNOSIS >
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NOTE:
The front seat LH position and pedal adjustment functions (see the following table) operate simultaneously in
the order of priority.
*: In conjunction with sliding the seat, the door mirrors are positioned.
CANCEL OF FAIL-SAFE MODE
The mode is cancelled when the A/T selector lever is shifted to P position from any other position.
DTC IndexINFOID:0000000001735554
*1:
• 0: Current malfunction is present
• 1-39: Displayed if any previous malfunction is present when current condition is normal. The numeral value increases by one at each
IGN ON to OFF cycle from 1 to 39. The counter remains at 39 even if the number of cycles exceeds it. However, the counter is re set
to 1 if any malfunction is detected again, the normal operation is resumed and the ignition switch is turned from OFF to ON. OPERATED PORTION T2
Seat sliding Approx. 0.1 sec.
Seat reclining Same as above
Seat lifting (Front) Same as above
Seat lifting (Rear) Same as above
Pedal adjust Same as above
Priority Function PriorityFunction
1 Seat sliding, (door mirro r LH/RH)* 4Seat lifter-FR
2 Pedal 5Seat lifter-RR
3 Seat reclining
CONSULT-III
display Timing
*1
Item
Reference page
Current mal-
function Previous mal-
function
CAN COMM CIRCUIT
[U1000] 0
1-39 CAN communication ADP-29
SEAT SLIDE
[B2112]0
1-39 Seat slide motor output ADP-30
SEAT RECLINING
[B2113]0
1-39 Seat reclining motor output ADP-31
SEAT LIFTER FRONT
[B2114]0
1-39 Seat lifting motor front output ADP-34
SEAT LIFTER REAR
[B2115]0
1-39 Seat lifting motor rear output ADP-34
TILT MOTOR
[B2116]0
1-39 Tilt motor output ADP-95
ADJ PEDAL MOTOR
[B2117]0
1-39 Pedal adjusting motor output ADP-34
TILT SENSOR
[B2118]0
1-39 Tilt sensor input ADP-36
ADJ PEDAL SENSOR
[B2120]0
1-39 Pedal adjusting sensor input ADP-34
DETENT SW
[B2126]0
1-39 Park position switch condition ADP-40
UART COMM
[B2128]0
1-39 UART communication ADP-42
Revision: March 2010 2008 QX56
BR-1
BRAKES
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SECTION BR
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CONTENTS
BRAKE SYSTEM
PRECAUTION ....... ........................................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Brake System ....................................4
PREPARATION ............................................5
PREPARATION .............................................. .....5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................5
FUNCTION DIAGNOSIS ...............................6
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
6
NVH Troubleshooting Chart ................................ ......6
BASIC INSPECTION ....................................7
FRONT DISC B RAKE .................................... .....7
BRAKE PAD .......................................................... ......7
BRAKE PAD : Inspection ..........................................7
DISC ROTOR ......................................................... ......7
DISC ROTOR : Inspection ........................................7
REAR DISC BRAKE ...................................... .....9
BRAKE PAD .......................................................... ......9
BRAKE PAD : Inspection ..........................................9
DISC ROTOR ......................................................... ......9
DISC ROTOR : Inspection ........................................9
BRAKE BOOSTER ............................................10
Inspection ............................................................ ....10
VACUUM LINES ............................................. ....11
Inspection ............................................................ ....11
BRAKE MASTER CYLINDER ..........................12
On Board Inspection ................................................12
BRAKE TUBE AND HOSE ...............................13
Hydraulic Circuit ......................................................13
FRONT BRAKE ..................................................... ....13
FRONT BRAKE : Inspection ......................... ...........13
REAR BRAKE ........................................................ ....14
REAR BRAKE : Inspection ........................ ..............14
ON-VEHICLE MAINTEN ANCE ....................15
BRAKE PEDAL .................................................15
Inspection and Adjustment .................................. ....15
BRAKE FLUID ..................................................17
On Board Inspection ............................................ ....17
Drain and Refill ........................................................17
Bleeding Brake System ...........................................17
ON-VEHICLE REPAIR .................................19
BRAKE PEDAL .................................................19
Removal and Installation ..................................... ....19
BRAKE TUBE AND HOSE ...............................21
Hydraulic Circuit ......................................................21
Removal and Installation of Front Brake Piping
and Brake Hose .......................................................
21
Removal and Installation of Rear Brake Piping
and Brake Hose .......................................................
22
Inspection After Installation .....................................23
BRAKE MASTER CYLINDER ..........................25
Removal and Installation .........................................25
BRAKE BOOSTER ...........................................26
Removal and Installation ..................................... ....26
VACUUM LINES ...............................................28
Revision: March 2010 2008 QX56
DLK-4
BACK DOOR CLOSE SWITCH SYSTEM .......133
Diagnosis Procedure ........................................... ..133
BACK DOOR SWITCH ....................................134
Diagnosis Procedure ........................................... ..134
CINCH LATCH MOTOR SYSTEM ...................135
Diagnosis Procedure ........................................... ..135
INTELLIGENT KEY UNIT POWER BACK
DOOR INPUT SIGNAL ....................................
136
Description ........................................................... ..136
Diagnosis Procedure .............................................136
INTELLIGENT KEY UNIT POWER BACK
DOOR OUTPUT SIGNAL ................................
137
Description ........................................................... ..137
Diagnosis Procedure .............................................137
HOMELINK UNIVERSAL TRANSCEIVER ......138
Wiring Diagram .................................................... ..138
Description .............................................................139
Component Function Check ................................140
Diagnosis Procedure .............................................140
ECU DIAGNOSIS ..................................... ..142
BCM (BODY CONTROL MODULE) ............... .142
Reference Value .................................................. ..142
Terminal Layout .....................................................144
Physical Values .....................................................144
Wiring Diagram — POWER DOOR LOCK SYS-
TEM — ..................................................................
150
Fail Safe ................................................................162
DTC Inspection Priority Chart .............................163
DTC Index ........................................................... ..163
INTELLIGENT KEY UNIT ................................165
Reference Value - Intelligent Key Unit ................. ..165
Reference Value - Steering Lock Solenoid ............168
Wiring Diagram — INTELLIGENT KEY SYSTEM
— ......................................................................... ..
169
Fail Safe ................................................................186
BACK DOOR CONTROL UNIT .......................187
Reference Value .................................................. ..187
Wiring Diagram—AUTOMATIC BACK DOOR
SYSTEM— ............................................................
189
Fail Safe .............................................................. ..199
SYMPTOM DIAGNOSIS ............................200
INTELLIGENT KEY SYSTEM SYMPTOMS ... .200
Symptom Table ................................................... ..200
DOOR LOCK FUNCTION SYMPTOMS ..........201
DOOR LOCK AND UNLOCK SWITCH ................. ..201
DOOR LOCK AND UNLOCK SWITCH : Symptom
Table ......................................................................
201
INTELLIGENT KEY ................................................ ..202
INTELLIGENT KEY : Symptom Table ..................202
BACK DOOR OPENER FUNCTION ................204
BACK DOOR OPENER SWITCH .......................... .204
BACK DOOR OPENER SWITCH : Symptom Ta-
ble ........................................................................ .
204
BACK DOOR SWITCH ........................................... .204
BACK DOOR SWITCH : Symptom Table .............205
INTELLIGENT KEY ................................................ .205
INTELLIGENT KEY : Symptom Table ..................205
WARNING FUNCTION SYMPTOMS ...............206
Symptom Table .................................................... .206
KEY REMINDER FUNCTION SYMPTOMS .....209
Symptom Table .................................................... .209
HAZARD FUNCTION ..................................... ..210
Symptom Table .................................................... .210
HORN FUNCTION ............................................211
Symptom Table .................................................... .211
HOMELINK UNIVERSAL TRANSCEIVER ......212
Symptom Table .................................................... .212
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ..............................................................
213
Work Flow ............................................................ .213
Inspection Procedure ............................................215
Diagnostic Worksheet ...........................................217
PRECAUTION ...........................................219
PRECAUTIONS .............................................. ..219
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
219
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
219
Precaution for work ...............................................220
PREPARATION .........................................221
PREPARATION .............................................. ..221
Special Service Tool ............................................ .221
Commercial Service Tool ......................................222
ON-VEHICLE REPAIR ..............................223
HOOD ............................................................. ..223
Fitting Adjustment ................................................ .223
Removal and Installation of Hood Assembly ........224
Removal and Installation of Hood Lock Control ....225
Hood Lock Control Inspection ...............................226
DOOR ............................................................. ..228
Fitting Adjustment ................................................ .228
Removal and Installation .......................................229
Revision: March 2010 2008 QX56
DLK-216
< SYMPTOM DIAGNOSIS >[WITH INTELLIGENT KEY SYSTEM]
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Most of these incidents can be repaired by adjusting, se
curing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area c an often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the pos ition the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of thes e incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the \
vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
Revision: March 2010 2008 QX56
DLN-3
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PRECAUTIONS .............................................. ..118
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
118
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ..
118
Precaution for Transfer Assembly and Transfer
Control Unit Replacement .....................................
119
Precaution .............................................................119
Service Notice .......................................................120
PREPARATION .........................................121
PREPARATION .............................................. ..121
Special Service Tool ........................................... ..121
Commercial Service Tool ......................................124
ON-VEHICLE MAINTENANCE ..................125
TRANSFER OIL FILTER ................................ ..125
Removal and Installation .......................................125
TRANSFER FLUID ......................................... ..127
Replacement ....................................................... ..127
Inspection ..............................................................127
ON-VEHICLE REPAIR ...............................128
TRANSFER CONTROL UNIT ........................ ..128
Removal and Installation .......................................128
FRONT OIL SEAL ............................................129
Removal and Installation .......................................129
REAR OIL SEAL ..............................................131
Removal and Installation .......................................131
SIDE OIL SEAL .............................................. ..133
Removal and Installation .......................................133
TRANSFER CONTROL DEVICE ................... ..134
Removal and Installation .......................................134
AIR BREATHER HOSE .................................. ..135
Removal and Installation .......................................135
TRANSFER MOTOR ...................................... ..138
Removal and Installation .......................................138
REMOVAL AND INSTALLA TION .............139
TRANSFER ASSEMBLY ............................... ..139
Removal and Installation .......................................139
DISASSEMBLY AND ASSEMBLY ........... .140
TRANSFER ASSEMBLY ............................... ..140
Disassembly and Assembly ................................ ..140
SERVICE DATA AND SPECIFICATIONS
(SDS) ......... ................................. ................
177
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
177
General Specification .......................................... ..177
Inspection and Adjustment ....................................177
PROPELLER SHAFT: 2F1310
PRECAUTION ...... ......................................
179
PRECAUTIONS ...............................................179
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
179
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
179
PREPARATION .........................................181
PREPARATION ...............................................181
Commercial Service Tool .................................... ..181
SYMPTOM DIAGNOSIS ............................182
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING .........................
182
NVH Troubleshooting Chart ................................ ..182
ON-VEHICLE REPAIR ...............................183
PROPELLER SHAFT ......................................183
On-Vehicle Service .............................................. ..183
REMOVAL AND INSTALLATION .............184
PROPELLER SHAFT ......................................184
Removal and Installation ..................................... ..184
DISASSEMBLY AND ASSEMBLY ............186
PROPELLER SHAFT ......................................186
Disassembly and Assembly ................................. ..186
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... .
188
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
188
General Specification .......................................... ..188
Snap Ring ..............................................................188
PROPELLER SHAFT: 2S1410
PRECAUTION ...... ......................................
189
PRECAUTIONS ...............................................189
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
189
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
189
PREPARATION .........................................191
PREPARATION ...............................................191
Revision: March 2010 2008 QX56
DLN-4
Commercial Service Tool ......................................191
SYMPTOM DIAGNOSIS ............................192
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING ......................... .
192
NVH Troubleshooting Chart ................................ ..192
ON-VEHICLE REPAIR ...............................193
PROPELLER SHAFT ..................................... .193
On-Vehicle Service .............................................. ..193
REMOVAL AND INSTALLATION ..............194
PROPELLER SHAFT ..................................... .194
Removal and Installation ..................................... ..194
DISASSEMBLY AND ASSEMBLY ............197
PROPELLER SHAFT ..................................... .197
Disassembly and Assembly ................................. ..197
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................ ..
199
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... .
199
General Specification .......................................... ..199
Snap Ring ..............................................................200
FRONT FINAL DRIVE: M205
PRECAUTION .............. ..............................
201
PRECAUTIONS .............................................. .201
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ..
201
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
201
Precaution for Servicing Front Final Drive .............202
PREPARATION ..........................................203
PREPARATION .............................................. .203
Special Service Tool ............................................ ..203
Commercial Service Tool ......................................205
SYMPTOM DIAGNOSIS ............................206
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ......................... .
206
NVH Troubleshooting Chart ................................ ..206
ON-VEHICLE MAINTENANCE ..................207
DIFFERENTIAL GEAR OIL ............................ .207
Changing Differential Gear Oil ...............................207
Checking Differential Gear Oil ............................. ..207
ON-VEHICLE REPAIR ...............................208
SIDE OIL SEAL .............................................. ..208
Removal and Installation .......................................208
FRONT OIL SEAL ............................................209
Removal and Installation .......................................209
CARRIER COVER .......................................... ..211
Removal and Installation .......................................211
REMOVAL AND INSTALLA TION .............212
FRONT FINAL DRIVE .................................... ..212
Removal and Installation .......................................212
DISASSEMBLY AND ASSEMBLY ...........214
FRONT FINAL DRIVE .................................... ..214
Disassembly and Assembly ................................. .214
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
231
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
231
General Specification ........................................... .231
Inspection and Adjustment ....................................231
REAR FINAL DRIVE: R230
PRECAUTION ............... ............................
233
PRECAUTIONS .............................................. ..233
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
233
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
233
Precaution for Servicing Rear Final Drive .............234
PREPARATION .........................................235
PREPARATION .............................................. ..235
Special Service Tool ............................................ .235
Commercial Service Tool ......................................239
SYMPTOM DIAGNOSIS ...........................240
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ......................... ..
240
NVH Troubleshooting Chart ..................................240
DESCRIPTION ................................................ ..241
Cross-Sectional View ........................................... .241
ON-VEHICLE MAINTENANCE .................242
DIFFERENTIAL GEAR OIL ..............................242
Changing Differential Gear Oil ............................. .242
Checking Differential Gear Oil ..............................242
ON-VEHICLE REPAIR ..............................243
FRONT OIL SEAL ............................................243
Revision: March 2010 2008 QX56