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HA-10
< PRECAUTION >
PRECAUTIONS
Precaution for Service of Compressor
INFOID:0000000001516636
• Plug all openings to prevent moisture and foreign matter from entering.
• When the compressor is removed, store it in th e same position as it is when mounted on the car.
• When replacing or repairing compressor, follow “Maintenance of Oil Quantity in Compressor”
exactly. Refer to HA-22, "
Maintenance of Oil Quantity in Compressor".
• Keep friction surfaces between clut ch and pulley clean. If the surface is contaminated with oil, wipe
it off by using a clean waste cloth moistened with thinner.
• After compressor service operation, turn the compressor shaft by ha nd more than 5 turns in both
directions. This will equally distribute oil inside the compressor. After the compressor is installed,
let the engine idle and oper ate the compressor for 1 hour.
• After replacing the compressor magnet clutch, apply voltage to the new one and check for normal
operation. Refer to HA-32, "
Removal and Installation for Compressor Clutch".
Precaution for Service EquipmentINFOID:0000000001516637
RECOVERY/RECYCLING EQUIPMENT
Follow the manufacturer's instructions for machi ne operation and machine maintenance. Never introduce any
refrigerant other than that specified into the machine.
ELECTRONIC LEAK DETECTOR
Follow the manufacturer's instructions for tester operation and tester maintenance.
VACUUM PUMP
1. Plug 2. O-ring A. Torque wrench
B. Apply oil C. Do not apply oil to threads D. NG (no good)
E. OK (okay) F. Inflated portion
WJIA1774E
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PRECAUTIONSHA-11
< PRECAUTION >
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The oil contained inside the vacuum pump is not compatible with the
specified oil for HFC-134a (R-134a) A/C systems. The vent side of
the vacuum pump is exposed to atmospheric pressure so the vac-
uum pump oil may migrate out of the pump into the service hose.
This is possible when the pump is switched off after evacuation (vac-
uuming) and hose is connected to it.
To prevent this migration, use a manual valve situated near the
hose-to-pump connection, as follows.
• Usually vacuum pumps have a manual isolator valve as part of the
pump. Close this valve to isolate the service hose from the pump.
• For pumps without an isolator, use a hose equipped with a manual shut-off valve near the pump end. Close the valve to isolate the
hose from the pump.
• If the hose has an automatic shut off valve, disconnect the hose from the pump: as long as the hose is connected, the valve is open
and lubricating oil may migrate.
Some one-way valves open when vacuum is applied and close
under a no vacuum condition. Such valves may restrict the pump's
ability to pull a deep vacuum and are not recommended.
MANIFOLD GAUGE SET
Be certain that the gauge face indicates HFC-134a (R-134a or
134a). Make sure the gauge set has 1/2 ″-16 ACME threaded con-
nections for service hoses. Confirm the set has been used only with
refrigerant HFC-134a (R-134a) along with specified oil.
SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must include positive shut-
off devices (either manual or aut omatic) near the end of the hoses
opposite the manifold gauge.
SERVICE COUPLERS
RHA270D
SHA533D
RHA272D
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HA-12
< PRECAUTION >
PRECAUTIONS
Never attempt to connect HFC-134a (R-134a) service couplers to a
CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers will
not properly connect to the CFC-12 (R-12) system. If an improper
connection is attempted, discharging and contamination may occur.
REFRIGERANT WEIGHT SCALE
Verify that no refrigerant other than HFC134a (R-134a) and specified
oils have been used with the scale. If the scale controls refrigerant
flow electronically, the hose fitting must be 1/2”-16 ACME.
CHARGING CYLINDER
Using a charging cylinder is not recommended. Refrigerant may be vented into air from cylinder's top valve
when filling the cylinder with refrigerant. Also, the accu racy of the cylinder is generally less than that of an
electronic scale or of quality recycle/recharge equipment.
Shut-off valve rotati on A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
RHA274D
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PREPARATIONHA-13
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000001516638
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
HFC-134a (R-134a) Service Tool and EquipmentINFOID:0000000001516639
Never mix HFC-134a (R-134a) refrigerant and/or the specified oil with CFC-12 (R-12) refrigerant and/or the
oil.
Separate and non-interchangeable service equipment must be used for handling each type of refrigerant/oil.
Refrigerant container fittings, service hose fittings and service equipment fittings (equipment which handles
refrigerant and/or oil) are different between CFC-12 (R-12) and HFC-134a (R-134a). This is to avoid mixed
use of the refrigerants/oil.
Adapters that convert one size fitting to another must never be used refrigerant/oil contamination will occur
and compressor failure will result.
Tool number
(Kent-Moore No.)
Tool name Description
—
(J-41425-NIS)
Aluminum tube repair kit Repairing leaks in A/C tubes
—
(J-38873-A)
Pulley installer Installing pulley
—
(J-44614)
Clutch disc holding tool Clutch disc holding tool
ALIIA0390ZZ
LHA171
WHA230
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HA-14
< PREPARATION >
PREPARATION
Tool number
(Kent-Moore No.)
Tool nameDescription
HFC-134a (R-134a)
(—)
Refrigerant Container color: Light blue
Container marking: HFC-134a (R-
134a)
Fitting size: Thread size
• large container 1/2”-16 ACME
—
(—)
NISSAN A/C System Oil Type S Type: Poly alkylene glycol oil (PAG),
type S
Application: HFC-134a (R-134a)
swash plate compressors (NISSAN
only)
Lubricity: 40 m (1.4 US fl oz, 1.4 Imp
fl oz)
KV991J0130
(ACR2005-NI)
ACR5 A/C Service Center Refrigerant recovery, recycling and re-
charging
—
(J-41995)
Electronic refrigerant leak detector Power supply:
• DC 12V (battery terminal)
—
(J-43926)
Refrigerant dye leak detection kit
Kit includes:
(J-42220) UV lamp and UV safety
goggles
(J-41459) Refrigerant dye injector
(J-41447) qty. 24
HFC-134a (R-134a) refrigerant
dye
(J-43872) Refrigerant dye cleaner Power supply:
• DC 12V (battery terminal)
—
(J-42220)
Fluorescent dye leak detector Power supply:
• DC 12V (battery terminal)
For checking refrigerant leak when flu-
orescent dye is installed in A/C system.
Includes: UV lamp and UV safety gog-
gles
S-NT196
S-NT197
WJIA0293E
AHA281A
ZHA200H
SHA438F
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PREPARATIONHA-15
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—
(J-41447)
HFC-134a (R-134a) Fluorescent
leak detection dye
(Box of 24, 1/4 ounce bottles) Application: For HFC-134a (R-134a)
PA G o i l
Container: 1/4 ounce (7.4cc) bottle
(Includes self-adhesive dye identifica-
tion labels for affixing to vehicle after
charging system with dye.)
—
(J-41459)
HFC-134a (R-134a) Dye injector
Use with J-41447, 1/4 ounce bottle For injecting 1/4 ounce of fluorescent
leak detection dye into A/C system.
—
(J-43872)
Refrigerant dye cleaner For cleaning dye spills.
—
(J-39183-C)
Manifold gauge set (with hoses
and couplers) Identification:
• The gauge face indicates R-134a.
Fitting size-Thread size
• 1/2”-16 ACME
Service hoses:
• High side hose (J-39500-72B)
• Low side hose
(J-39500-72R)
• Utility hose (J-39500-72Y) Hose color:
• Low side hose: Blue with black stripe
• High side hose: Red with black stripe
• Utility hose: Yellow with black stripe
or green with black stripe
Hose fitting to gauge:
• 1/2”-16 ACME
Service couplers
• High side coupler (J-39500-20A)
• Low side coupler (J-39500-24A) Hose fitting to service hose:
• M14 x 1.5 fitting is optional or perma-
nently attached.
Tool number
(Kent-Moore No.)
Tool name
Description
SHA439F
SHA440F
SHA441F
RJIA0196E
S-NT201
S-NT202
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HA-16
< PREPARATION >
PREPARATION
Commercial Service Tool
INFOID:0000000001516640
—
(J-39699)
Refrigerant weight scale For measuring of refrigerant
Fitting size-Thread size
• 1/2”-16 ACME
—
(J-39649)
Vacuum pump
(Including the isolator valve) Capacity:
• Air displacement: 4 CFM
• Micron rating: 20 microns
• Oil capacity: 482 g (17 oz)
Fitting size-Thread size
• 1/2”-16 ACME
Tool number
(Kent-Moore No.)
Tool name
Description
S-NT200
S-NT203
Tool name
Description
(J-41810-NI)
Refrigerant identifier equipment (R-
134a) For checking refrigerant purity and
system contamination
Power tool Loosening bolts and nuts
RJIA0197E
PBIC0190E
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HA-20
< ON-VEHICLE MAINTENANCE >
REFRIGERATION SYSTEM
ON-VEHICLE MAINTENANCE
REFRIGERATION SYSTEM
HFC-134a (R-134a) Service ProcedureINFOID:0000000001516644
SETTING OF SERVICE TOOLS AND EQUIPMENT
Discharging Refrigerant
WARNING:
Avoid breathing A/C refrigerant and oil vapor or mist. Exposure may irritate eyes, nose and throat.
Remove HFC-134a (R-134a) refrigerant from the A/C system using certified service equipment meeting
requirements of SAE J2210 HFC-134a (R-134a) recycling equipment or SAE J2201 HFC-134a (R-134a)
recovery equipment. If an accident al system discharge occurs, ventilate the work area before resum-
ing service. Additional health and safety information may be obtained from the refrigerant and oil man-
ufacturers.
Evacuating System and Charging Refrigerant
1. Shut-off valve 2. A/C service valve 3. Recovery/recycling equipment
WJIA0579E
WJIA0580E
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