2008 INFINITI QX56 service

REFRIGERATION SYSTEMHA-21
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1. Shut-off valve 2. A/C service valve3. Recovery/recycling equipment
4. Refrigerant container (HFC-134a) 5. Weight scale (J-39650) 6. Evacuating vacuum pump (J-39699)
7. Manifold gauge set (J-39183)
*1 HA-22, "
Maintenance of Oil Quantity
in Compressor"
*3HAC-113, "Performance Chart"*5 HA-4, "Contaminated Refrigerant"
*2HAC-109, "Component Function
Check"
*4HAC-110, "Diagnostic Work Flow"
WJIA1923E
Revision: March 2010 2008 QX56

HA-24
< ON-VEHICLE MAINTENANCE >
FLUORESCENT LEAK DETECTOR
FLUORESCENT LEAK DETECTOR
Checking of Refrigerant LeaksINFOID:0000000001516646
PRELIMINARY CHECK
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C oil leak-
age, damage, and corrosion. Any A/C oil leakage may indicate an area of refrigerant leakage. Allow extra
inspection time in these areas when using either an el ectronic refrigerant leak detector (J-41995) or fluores-
cent dye leak detector (J-42220).
If any dye is observed using a fluorescent dye leak detector (J-42220), confirm the leak using a electronic
refrigerant leak detector (J-41995). It is possible that the dye is from a prior leak that was repaired and not
properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic refrigerant leak detector (J-41995), move the probe
along the suspected leak area at 25 - 50 mm (1 - 2 in) per second and no further than 6 mm (1/4 in) from the
component.
CAUTION:
Moving the electronic refrigerant l eak detector probe slower and closer to the suspected leak area will
improve the chances of finding a leak.
Checking System for L eaks Using the Fluorescent Dye Leak DetectorINFOID:0000000001516647
1. Check the A/C system for leaks using the fluorescent dye leak detector and safety goggles (J-42220) in a
low sunlight area (area without windows preferable). Il luminate all components, fittings and lines. The dye
will appear as a bright green/yellow area at the point of leakage. Fluorescent dye observed at the evapo-
rator drain opening indicates an evaporator core asse mbly leak (tubes, core or expansion valve).
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or cloth, then inspect the shop rag or cloth with the fl uorescent dye leak detector (J-42220) for dye residue.
3. After the leak is repaired, remove any residual dye using refrigerant dye cleaner (J-43872) to prevent
future misdiagnosis.
4. Perform a system performance check and then verify t he leak repair using a electronic refrigerant leak
detector (J-41995).
NOTE:
• Other gases in the work area or substances on the A/C components, for example, anti-freeze, wind-
shield washer fluid, solvents and oils, may falsely tri gger the leak detector. Make sure the surfaces to be
checked are clean.
• Clean with a dry cloth or blow off with shop air.
• Do not allow the sensor tip of the electronic refri gerant leak detector (J-41995) to contact with any sub-
stance. This can also cause false readings and may damage the detector.
Dye InjectionINFOID:0000000001516648
NOTE:
This procedure is only necessary when recharging the system or when the compressor has seized and must
be replaced.
1. Check the A/C system static (at rest) pressure . Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi).
2. Pour one bottle 7.4 cc (1/4 ounce) of the HFC-134a (R -134a) fluorescent leak detection dye (J-41447) into
the HFC-134a (R-134a) dye injector (J-41459).
CAUTION:
If repairing the A/C system or replacing a co mponent, pour the HFC-134a (R-134a) fluorescent leak
detection dye (J-41447) directly into the open system connection and proceed with the service
procedures.
3. Connect the refrigerant dye injector (J-41459) to the low-pressure service valve.
4. Start the engine and switch the A/C system ON.
5. When the A/C system is operating (compressor running), inject one bottle 7.4 cc (1/4 ounce) of HFC-134a (R-134a) fluorescent leak detection dye (J-41447) through the low-pressure service valve using HFC-
134a (R-134a) dye injector (J-41459). Refer to the manufacturer's operating instructions.
Revision: March 2010 2008 QX56

FLUORESCENT LEAK DETECTORHA-25
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6. With the engine still running, disconnect the HFC-134a (R -134a) dye injector (J-41459) from the low-pres-
sure service valve.
7. Operate the A/C system for a minimum of 20 minut es to mix the HFC-134a (R-134a) fluorescent leak
detection dye (J-41447) with the A/C system oil. Depending on the leak size, operating conditions and
location of the leak, it may take from minutes to days for the HFC-134a (R-134a) fluorescent leak detec-
tion dye to penetrate an A/C system leak and become visible.
Revision: March 2010 2008 QX56

ELECTRICAL LEAK DETECTORHA-27
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2. When checking for leaks, circle each fitting completely with the probe as shown.
3. Move the probe along each component at a speed of approxi- mately 25 - 50 mm (1 - 2 in)/second as shown.
CHECKING PROCEDURE
NOTE:
To prevent inaccurate or false readings, make sure t here is no refrigerant vapor, shop chemicals, or cigarette
smoke in the vicinity of the vehicle. Perform the leak test in a calm area (low air/wind movement) so that the
leaking refrigerant is not dispersed.
1. Turn the engine OFF.
2. Connect the manifold gauge set (J-39183-C) to the A/C service ports. Refer to HA-20, "
HFC-134a (R-
134a) Service Procedure".
3. Check if the A/C refrigerant pressu re is at least 345 kPa (3.52 kg/cm
2 , 50 psi) above a temperature of
16° C (61° F). If less than specification, recover/ev acuate and recharge the system with the specified
amount of refrigerant. Refer to HA-20, "
HFC-134a (R-134a) Service Procedure".
NOTE:
At temperatures below 16 °C (61° F), leaks may not be detected sinc e the system may not reach 345 kPa
(3.52 kg/cm
2 , 50 psi) pressure.
4. Perform the leak test from the high-pressure side (front A/C compressor discharge “a” to evaporator inlet “f” or rear piping connection “l”) to the low-pressure side (front A/C evaporator drain hose “g” to shaft seal
“k” and rear A/C evaporator drain hose “o” to piping connection “r”). Refer to HA-29, "
Component". Clean
the component to be checked and carefully move the electronic refrigerant leak detector probe completely
around the following connections and components.
• Check the compressor shaft seal
• Check the high and low-pressure pipe and hose fitt ings, relief valve, and compressor shaft seal
• Check the liquid tank
• Check the refrigerant pressure sensor
• Check all around the service valves. Check that the service valve caps are screwed tightly on the ser-
vice valves (to prevent leaks).
NOTE:
After removing manifold gauge set (J-39183-C) from the service valves, wipe any residue from the ser-
vice valves to prevent any false readings by the electronic refrigerant leak detector (J-41995).
• Evaporator
With engine OFF, turn blower fan on “High” for at least 15 seconds to dissipate any refrigerant trace in
the heater and cooling unit assembly. Wait a minimum of 10 minutes accumulation time (refer to the
manufacturer's recommended procedure for actual wait time) before inserting the electronic refrigerant
leak detector probe into the heater and cooling unit assembly drain hose.
NOTE:
SHA706E
SHA708EA
Revision: March 2010 2008 QX56

HA-30
< ON-VEHICLE REPAIR >
REFRIGERATION SYSTEM
Rear A/C System
NOTE:
Refer to HA-5, "
Precaution for Refrigerant Connection".
1. High-pressure service valve 2. Grommet 3. High-pressure pipe
4. Refrigerant pressure sensor 5. Condenser 6. Compressor shaft seal
7. High-pressure flexible hose 8. Low-pressure flexible hose 9. Low-pressure service valve
10. Low-pressure pipe 11. Expansion valve (front)12. Drain hose
AWIIA0134GB
1. Rear heater and cooling unit assembly 2. Rear A/C pipes 3. Rear A/C heater core pipes
4. Rear heater core hose 5. Rear blower motor6. Underfloor rear A/C pipes
7. Underfloor rear heater core pipes A. Bolt torque specification B. Leak checking order (l - r)
C. Tightening torque D. Wrench sizeE. O-ring size
⇐ Front
NOTE: The O-ring size 8 is the high-side and the O-ring size 16 is the low-side.
Revision: March 2010 2008 QX56

COMPRESSORHA-31
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COMPRESSOR
Removal and Installation for CompressorINFOID:0000000001516652
A/C Compressor Mounting
REMOVAL
1. Discharge the refrigerant. Refer to HA-20, "HFC-134a (R-134a) Service Procedure".
2. Remove the front left wheel and tire assembly. Refer to WT-48, "
Rotation".
3. Remove the engine under cover.
4. Remove front fender protector. Refer to EXT-23, "
Removal and Installation"
5. Remove the engine air cleaner and air ducts. Refer to EM-25, "Removal and Installation".
6. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
7. Disconnect the compressor electrical connector.
8. Disconnect the high-pressure flexible hose and low-pressure flexible hose from the compressor. CAUTION:
Cap or wrap the joint of the pipe with suitable mate rial such as vinyl tape to avoid the entry of air.
9. Remove the compressor bolts and nut using power tools.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
WJIA0958E
Revision: March 2010 2008 QX56

HA-36
< ON-VEHICLE REPAIR >
LOW-PRESSURE FLEXIBLE HOSE
LOW-PRESSURE FLEXIBLE HOSE
Removal and Installation for Low-Pressure Flexible HoseINFOID:0000000001516654
REMOVAL
1. Remove the engine air cleaner and air ducts. Refer to EM-25, "Removal and Installation".
2. Discharge the refrigerant. Refer to HA-20, "
HFC-134a (R-134a) Service Procedure".
CAUTION:
Cap or wrap the joint of the pipe with suitable mate rial such as vinyl tape to avoid the entry of air.
3. Remove the low-pressure flexible hose.
INSTALLATION
Installation is in the reverse order of removal.
Refer to HA-29, "
Component".
CAUTION:
• Replace the O-ring of the low-pressure flexible hose with a new one, then apply compressor oil to it
when installing it.
• After charging refrigerant, check for leaks.
Revision: March 2010 2008 QX56

LOW-PRESSURE PIPEHA-37
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LOW-PRESSURE PIPE
Removal and Installation for Low-Pressure PipeINFOID:0000000001516655
REMOVAL
1. Discharge the refrigerant. Refer to HA-20, "HFC-134a (R-134a) Service Procedure".
2. Remove the cowl top and the cowl top extension. Refer to EXT-18, "
Removal and Installation".
3. Remove the low-pressure pipe. CAUTION:
Cap or wrap the joint of the pipes with suitable material such as viny l tape to avoid the entry of air.
INSTALLATION
Installation is in the reverse order of removal.
Refer to HA-29, "
Component".
CAUTION:
• Replace the O-ring of the high/low-pressure pipe with a new one, then apply compressor oil to it
when installing it.
• After charging refrigerant, check for leaks.
Removal and Installation for Rear High- and Low-Pressure A/C and Heater Core Pipes
INFOID:0000000002975446
REMOVAL
1. Discharge the refrigerant from the A/C system. Refer to HA-20, "HFC-134a (R-134a) Service Procedure".
2. Drain the coolant from the engine cooling system. Refer to CO-11, "
Changing Engine Coolant".
3. Disconnect the underfloor rear heater hoses (1 and 2) from the rear heater pipes underneath the vehicle.
• : Front
4. Remove the rear high- and low-pressure pipes bolt (A) to dis- connect the rear high- and low-pressure pipes from the under-
floor rear high- and low-pressure pipes underneath the vehicle.
CAUTION:
Cap or wrap the joint of the pipes with suitable material
such as vinyl tape to avo id the entry of air.
5. Remove the rear high- and low-pressure pipes nuts (B).
NOTE:
The remaining steps are performed inside the rear luggage area of the vehicle.
6. Remove the luggage side finisher lower RH. Refer to INT-19, "
Removal and Installation".
7. Disconnect the rear heater core hoses (1 and 2) from the rear heater core (3).
• : Front
ALIIA0216ZZ
ALIIA0218ZZ
Revision: March 2010 2008 QX56