2008
QUICK REFERENCE CHART: QX56
Front Disc Brake
INFOID:0000000006237753
Unit: mm (in)
Rear Disc BrakeINFOID:0000000006237754
Unit: mm (in)
Fluids and LubricantsINFOID:0000000006237752
Brake model AD41VA
Brake pad Standard thickness (new) 12.0 (0.476)
Repair limit thickness 1.0 (0.039)
Disc rotor Standard thickness (new) 30 (1.181)
Repair limit thickness 28 (1.102)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.03 (0.001)
Brake model
AD14VE
Brake pad Standard thickness (new) 12.0 (0.472)
Repair limit thickness 1.0 (0.039)
Disc rotor Standard thickness (new) 14.0 (0.551)
Repair limit thickness 12.5 (0.492)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.05 (0.002)
Description
Capacity (Approximate)
Metric US measure Imp measure
Fuel 105.8 28 gal 23 1/4 gal
Engine oil
Drain and refill With oil filter change
6.5 6 7/8 qt 5 3/4 qt
Without oil filter change 6.2 6 1/2 qt 5 1/2 qt
Dry engine (engine overhaul) 7.6 8 qt 6 3/4 qt
Cooling system With reservoir
at MAX level
14.4
15 1/4 qt 12 5/8 qt
Automatic transmission fluid (ATF) 10.6 11 1/4 qt 9 3/8 qt
Rear final drive oil 1.75 3 3/4 pt 3 1/8 pt
Transfer fluid 3.0 3 1/8 qt 2 5/8 qt
Front final drive oil 1.6 3 3/8 pt 2 7/8 pt
Power steering fluid (PSF) 1.0 1 1/8 qt 7/8 qt
Brake fluid — — —
Brake grease — — —
Multi-purpose grease — — —
Windshield washer fluid 4.9 5 1/8 qt 4 3/8 qt
Air conditioning system refrigerant 1.08 ± 0.05 kg 2.38 ± 0.11 lb 2.38 ± 0.11 lb
Air conditioning system oil 290 m9.8 fl oz 10.2 fl oz
BCS-12
< FUNCTION DIAGNOSIS >[BCM]
SIGNAL BUFFER SYSTEM
SIGNAL BUFFER SYSTEM
System DiagramINFOID:0000000001696407
System DescriptionINFOID:0000000001696408
OUTLINE
BCM has the signal transmission function that output
s/transmits each input/received signal to each unit.
Signal transmission function list
ALMIA0263GB
Signal nameInputOutputDescription
Oil pressure switch signal IPDM E/R (CAN) Combination meter (CAN)Transmits the received oil pres-
sure switch signal via CAN
communication.
Revision: March 2010
2008 QX56
DLN-14
< FUNCTION DIAGNOSIS >[ATX14B]
4WD SYSTEM
• Displays 4LO condition while engine is running. 4LO indicator lamp flashes if transfer gear does not shift
completely under 2WD, AUTO, 4H ⇔4LO. (When 4WD warning lamp is turned on, 4LO indicator lamp is
turned off.)
• Turns ON for approximately 1 second when ignition switch is turned ON, for purpose of lamp check.
4WD WARNING LAMP
Turns on or flashes when there is a malfunction in 4WD system.
Also turns on when ignition switch is turned ON, for purpose of lamp che\
ck. Turns OFF approximately 1 sec-
ond after the engine starts if system is normal.
4WD Warning Lamp Indication
ATP WARNING LAMP
When the A/T selector lever is in P position, the vehicle may move if the transfer case is in neutral. ATP warn-
ing lamp is turned on to indicate this condition to the driver.
LINE PRESSURE SWITCH
• With the transfer system design, control of the oil pressure provides the transmission of drive torque to the
front wheels. The main pressure to control the oil pressure is referred to as the line pressure.
• The line pressure switch determines whether or not adequate line pressure has built up under different oper- ating conditions.
• The line pressure switch closes when line pressure is produced.
• The line pressure switch senses line pressure abnormalities and turns the 4WD warning lamp ON.
CLUTCH PRESSURE SWITCH
• The clutch pressure switch determines whether or not adequate clutch pressure has built up under different
operating conditions.
• The clutch pressure switch closes when clutch pressure is produced.
• The clutch pressure switch senses clutch pressure abnormalities and turns the 4WD warning lamp ON.
WAIT DETECTION SWITCH
• The wait detection switch operates when there is circulating torque produced in the propeller shaft (L→H) or
when there is a phase difference between 2-4 sleeve and clutch drum (H →L). After the release of the circu-
lating torque, the wait detection switch helps provi de the 4WD lock gear (clutch drum) shifts. A difference
may occur between the operation of the 4WD shift swit ch and actual drive mode. At this point, the wait
detection switch senses an actual drive mode.
• The wait detection switch operates as follows.
- 4WD lock gear (clutch drum) locked: ON
- 4WD lock gear (clutch drum) released: OFF
• The wait detection switch senses an actual drive mode and the 4WD shift indicator lamp indicates the vehi-
cle drive mode.
ATP SWITCH
ATP switch detects if transfer case is in neutral by the position of the L-H shift fork.
NOTE:
Transfer case may be in neutral when shifting between 4H-4LO.
NEUTRAL-4LO SWITCH
The neutral-4LO switch detects that transfer gear is in neutral or 4LO (or shifting from neutral to 4LO) condi-
tion by L-H shift fork position.
Condition 4WD warning lamp
System normal OFF
Lamp check Turns ON when ignition switch is turned ON.
Turns OFF after engine start.
4WD system malfunction ON
During self-diagnosis Flashes malfunction mode.
Large difference in diameter of front/
rear tires Flashes slow (1 flash / 2 seconds)
(Continues to flash until the ignition switch is turned OFF)
High fluid temperature in transfer case Flashes rapidly (2 flashes / 1 second)
(Continues to flash until fluid temperature returns to normal)
Revision: March 2010 2008 QX56
4WD SYSTEMDLN-15
< FUNCTION DIAGNOSIS > [ATX14B]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
TRANSFER FLUID TEMPERATURE SENSOR
The transfer fluid temperature sensor detects the trans fer fluid temperature and sends a signal to the transfer
control unit.
TRANSFER MOTOR
• The transfer motor drives the sub-oil pump to provi de proper lubrication and oil pressure control when the
vehicle is at standstill, during low-speed operations or is being driven in reverse.
• The main oil pump is operated by the driving force of t he mainshaft. In other words, sufficient oil pressure
buildup does not occur when the vehicle is at standsti ll or during low-speed operations. While the vehicle is
being driven in reverse, the main oil pump rotates in the reverse direction. Therefore the main oil pump does
not discharge oil pressure. During any of the above vehi cle operations, the transfer motor drives the sub-oil
pump to compensate for insufficient oil pressure.
• The transfer motor operates as follows:
- The motor relay turns OFF in the 2WD mode.
- The motor relay operates as described in the table below in modes other than the 2WD mode.
• 4WD shift switch, transmission range switch, Neutral-4LO switch, vehicle speed sensor and throttle position
sensor are used in conjunction with the transfer motor.
Transfer Motor Relay Operation
*: After 2.5 seconds have elapsed.
CLUTCH PRESSURE SOLENOID VALVE
The clutch pressure solenoid valve distributes front and rear torque in AUTO mode.
2-4WD SHIFT SOLENOID VALVE
The 2-4WD shift solenoid valve operates to apply oil pressure to the wet-multiplate clutch, depending on the
drive mode. The driving force is transmitted to the front wheels through the clutch so the vehicle is set in the
4WD mode. Setting the vehicle in the 2WD mode requires no pressure buildup. In other words, pressure force
applied to the wet-multiplate clutch becomes zero.
TRANSFER CONTROL DEVICE
Integrates actuator motor and actuator position switch.
4WD shift switch A/T selector lever position Vehicle speed
(VSS) Accelerator pedal position Motor relay drive
command
2WD ———OFF
4H (LOCK) and 4LO N position
0— ON
P position 00 - 0.07/8
OFF*
0.07/8 - 1/8 HOLD
1/8 - MAX ON
Other than R position 0 < VSS ≤
50 km/h (31 MPH)
— ON
50 km/h (31 MPH) < VSS < 55 km/h (34 MPH) HOLD
55 km/h (34 MPH) ≤ VSS OFF
R position —— ON
R position —— ON
AUTO P or N position 0
0 - 0.07/8
OFF*
0.07/8 - 1/8 HOLD
1/8 - MAX ON
0 < VSS ≤ 50 km/h (31 MPH)
— ON
50 km/h (31 MPH) < VSS < 55 km/h (34 MPH) HOLD
55 km/h (34 MPH) ≤ VSS OFF
Other than R, P and N posi-
tion 0 < VSS ≤
50 km/h (31 MPH)
— ON
50 km/h (31 MPH) < VSS < 55 km/h (34 MPH) HOLD
55 km/h (34 MPH) ≤ VSS OFF
Revision: March 2010 2008 QX56
TRANSFER CONTROL UNITDLN-97
< ECU DIAGNOSIS > [ATX14B]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
CAUTION:
• If CAN COMM CIRCUIT [U1000] or CONTROL UNIT (CAN) [U1010] is displayed with other DTCs, first perform the trouble
diagnosis for CAN communication line.
• If ABS OP SIG [P1830], VDC OP SIG [P1831] or TCS OP SIG [P 1832] is displayed, first perform the trouble diagnosis for ABS
system.
• If VHCL SPEED SEN·AT [P1807] is displayed, firs t perform the trouble diagnosis for A/T system.
NOTE:
• If SHIFT ACT POSI SW [P1818] or SHIFT ACT CIR [P1819] is disp layed, first erase self-diagnostic results. (SHIFT ACT POSI SW
[P1818] or SHIFT ACT CIR [P1819] may be displayed after installing transfer control unit or transfer assembly.)
• If CL PRES SW [P1827] or LINE PRES SW [P1828] is displayed only while driving in reverse, check the continuity of R position o n
transmission range switch. When there is no malfunction found in the electrical system, check the hydraulic system.
FLASH CODE CHART
[P1826] OIL TEMP SEN Signal voltage from transfer fluid temperature sen-
sor is abnormally high (Transfer fluid temperature is
abnormally low) while driving. Refer to
DLN-67.
[P1827] CLUTCH PRES SW • Improper signal from clutch pressure switch is in-
put due to open or short circuit.
• Malfunction occurs in clutch pressure switch or
hydraulic circuit. Refer to
DLN-70
.
[P1828] LINE PRES SW • Improper signal from line pressure switch is input
due to open or short circuit.
• Malfunction occurs in line pressure switch or hy-
draulic circuit. Refer to
DLN-73
.
[P1829] THROTTLE POSI SEN • Malfunction is detected in accelerator pedal posi-
tion signal that is output from ECM through CAN
communication.
• Signal voltage from accelerator pedal position sensor is abnormally high or low. Refer to
DLN-76
.
[P1830] ABS OP SIG Malfunction is detected in ABS operation signal that
is output from ABS actuator and electric unit (control
unit) through CAN communication. Refer to
DLN-77
.
[P1831] VDC OP SIG Malfunction is detected in VDC operation signal that
is output from ABS actuator and electric unit (control
unit) through CAN communication.
Refer to
DLN-78
.
[P1832] TCS OP SIG Malfunction is detected in TCS operation signal that
is output from ABS actuator and electric unit (control
unit) through CAN communication. Refer to
DLN-79
.
DTC CONSULT-III Diagnostic item is detected when... Reference
Flashing pattern
ItemDiagnostic item is detected when... Reference
2 Vehicle speed signal
(from A/T) • Malfunction is detected in output speed sensor signal that
is output from TCM through CAN communication.
• Improper signal is input while driving. Refer to DLN-26
.
3 Clutch pressure sole-
noid signal Proper voltage is not applied to clutch pressure solenoid
valve due to open or short circuit.
Refer to DLN-53
.
4 2-4WD solenoid signal Proper voltage is not applied to 2-4WD solenoid valve due
to open or short circuit. Refer to DLN-57
.
5 Transfer motor Transfer motor does not operate properly due to open or
short circuit in transfer motor or transfer motor relay.
Refer to DLN-61
.
6 Vehicle speed signal
(from ABS) • Malfunction is detected in vehicle speed signal that is out-
put from ABS actuator and electric unit (control unit)
through CAN communication.
• Improper signal is input while driving. Refer to DLN-27
.
7 CAN communication Malfunction has been detected from CAN communication
line. Refer to LAN-51
.
8 AD converter AD converter system of transfer control unit is malfunction-
ing. Refer to DLN-24
.
Revision: March 2010
2008 QX56
EC-80
< COMPONENT DIAGNOSIS >[VK56DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
OK >>
INSPECTION END
NG >> GO TO 15.
15.DISCONNECT AND RECONNE CT ECM HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect ECM harness connector. Check pin terminal and connector for damage, and then reconnect it.
>> GO TO 16.
16.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F AL PHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG >> Detect malfunctioning part according to EC-481, "
Symptom Matrix Chart" .
17.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
OK or NG
OK >> INSPECTION END
NG (More than the SP value)>>GO TO 18.
NG (Less than the SP value)>>GO TO 25.
18.DETECT MALFUNCTIONING PART
1. Check for the cause of large engine friction. Refer to the following.
- Engine oil level is too high
- Engine oil viscosity
- Belt tension of power steering, alternat or, A/C compressor, etc. is excessive
- Noise from engine
- Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
- Valve clearance malfunction
- Intake valve timing control function malfunction
- Camshaft sprocket installation malfunction, etc.
>> Repair or replace malfunctioning part, and then GO TO 30.
19.CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
• Crushed air ducts
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system
OK or NG
OK >> GO TO 21.
NG >> Repair or replace malfunctioning part, and then GO TO 20.
20.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”, AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1”, “A/F ALPHA-B2”, and “B/F UEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and
make sure that the each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG (“B/FUEL SCHDL” is more, “A/F ALPHA-B1”, “A/F ALPHA-B2” are less than the SP value)>>GO TO 21.
21.DISCONNECT AND RECONNECT MASS AIR FLOW SENSOR HARNESS CONNECTOR
1. Stop the engine.
Revision: March 2010 2008 QX56
EM-52
< ON-VEHICLE REPAIR >
TIMING CHAIN
a. Apply engine oil onto the threaded parts of the bolt and seating area.
b. Select the one most visible notch of the four on the bolt flange.Corresponding to the selected notch, put a alignment mark
(such as paint) on the crankshaft pulley.
14. Rotate the crankshaft pulley in normal direction (clockwise when viewed from engine front) to check for parts interference.
15. Installation of the remaining components is in the reverse of order of removal.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
• Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec-
ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Crankshaft pulley bolt torque
Step 1 : 93.1 N·m (9.5 kg-m, 69 ft-lb)
Step 2 : additional 90 ° (angle tightening)
KBIA2519E
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakage Leakage
Exhaust gas —Leakage —
Revision: March 2010 2008 QX56
EM-66
< ON-VEHICLE REPAIR >
OIL SEAL
• Press-fit until the height of the front oil seal is level with themounting surface using suitable tool.
CAUTION:
• Do not damage front timing chain case and crankshaft.
• Press-fit straight and avoid cau sing burrs or tilting of the
oil seal.
3. Apply engine oil onto the threaded parts of the crankshaft pulley bolt and seating area.
4. Align the matchmark on the crankshaft pulley bolt flange and the crankshaft pulley, install crankshaft pulley and tighten bolt to
specifications using Tool.
5. Remove Tool (A).
6. Installation of the remaining components is in the reverse order of removal.
Removal and Installation of Rear Oil SealINFOID:0000000004975988
REMOVAL
1. Remove the transmission assembly. Refer to TM-214, "Removal and Installation (2WD)" or TM-216,
"Removal and Installation (4WD)".
2. Before removing the drive plate, put a match mark (A) on the crankshaft and drive plate for alignment during installation
3. Remove the drive plate.
PBIC2931E
Crankshaft pulley bolt torque
Step 1 : 93.1 N·m (9.5 kg-m, 69 ft-lb)
Step 2 : additional 90 ° (angle tightening)
Tool number : KV10112100 (BT-8653-A)
KBIA2519E
LBIA0455E
ALBIA0522ZZ
Revision: March 2010 2008 QX56