ENGINE COOLANTCO-11
< ON-VEHICLE MAINTENANCE >
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Changing Engine CoolantINFOID:0000000001538859
WARNING:
• To avoid being scalded, never change the coolant when the engine is hot.
• Wrap a thick cloth around the cap to carefully remo
ve the cap. First, turn the cap a quarter of a turn
to release any built-up pressure, then push down and turn the cap all the way to remove it.
DRAINING ENGINE COOLANT
1. Turn ignition switch ON and set temperature control lever all the way to HOT position or the highest tem-
perature position. Wait 10 seconds and turn ignition switch OFF.
2. Remove the engine front undercover using power tool.
3. Open the radiator drain plug at the bottom of the radiator, and remove the radiator filler cap. This is the only step required
when partially draining the cooling system (radiator only).
CAUTION:
Do not to allow the coolant to contact the drive belts.
4. When draining all of the coolant in the system for engine removal or repair, it is necessary to drain the cylinder block.
Remove the RH cylinder block drain plug to drain the right bank
and the oil cooler hose to drain the left bank as shown.
5. Remove the reservoir tank to drain the engine cool ant, then clean the reservoir tank before installing it.
6. Check the drained coolant for contaminants such as rust, corrosion or discoloration. If the coolant is contaminated, flush the engine cooling system. Refer to CO-11, "
Changing Engine Cool-
ant".
REFILLING ENGINE COOLANT
1. Close the radiator drain plug. Install the reservoir tank, cylinder block drain plug, and the oil cooler hose, if
removed for a total system drain or for engine removal or repair.
• The radiator must be complete ly empty of coolant and water.
• Apply sealant to the threads of the cylinder block drain plug. Use Genuine High Performance Thread Sealant or equivalent. Refer to GI-15, "
Recommended Chemical Products and Sealants".
WBIA0391E
PBIC0146E
WBIA0392E
Revision: March 2010 2008 QX56
CO-16
< ON-VEHICLE REPAIR >
RADIATOR
6. Remove the lower radiator shroud.• Release the tabs, pull lower radiator shroud rearwards anddown to remove.
7. Remove the radiator shroud upper bolts and remove the radiator shroud upper A.
8. Remove the A/C condenser bolts and brackets. NOTE:
Lift A/C condenser up and forward to remove from radiator.
9. Remove A/T oil cooler bolts and oil cooler from radiator and position aside.
WBIA0407E
WBIA0695E
WBIA0395E
WBIA0396E
Revision: March 2010 2008 QX56
CO-18
< ON-VEHICLE REPAIR >
ENGINE COOLING FAN
ENGINE COOLING FAN
Removal and Installation (Crankshaft Driven Type)INFOID:0000000001538862
REMOVAL
1. Remove the air duct and resonator assembly. Refer to EM-25, "Removal and Installation".
2. Remove the engine front undercover using power tool.
3. Remove the lower radiator shroud. Refer to CO-15, "
Removal and Installation".
4. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
5. Remove the cooling fan.
INSPECTION AFTER REMOVAL
Fan Coupling
Inspect fan coupling for oil leakage and bimetal conditions.
Fan Bracket
• Visually check that there is no significant looseness in the fan bracket shaft, and that it turns smoothly by hand.
• If there are any unusual concerns, replace the cooling fan pulley.
INSTALLATION
Installation is in the reverse order of removal.
• Install cooling fan with its front mark “F” facing front of engine. Refer to CO-18, "
Removal and Installation
(Crankshaft Driven Type)".
INSPECTION AFTER INSTALLATION
1. Cooling fan 2. Fan coupling3. Fan bracket
4. Cooling fan pulley A. Front mark ⇐Engine front
AWBIA0087GB
SLC072
WBIA0418E
Revision: March 2010 2008 QX56
REAR WINDOW DEFOGGERDEF-33
< ON-VEHICLE REPAIR >
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ON-VEHICLE REPAIR
REAR WINDOW DEFOGGER
Filament CheckINFOID:0000000001608215
1. When measuring voltage, wrap tin foil around the top of the neg- ative probe.Then press the foil against the wire with your finger.
2. Attach probe circuit tester (in Volt range) to middle portion of each filament.
3. If a filament is burned out, circuit tester registers 0 or battery voltage.
4. To locate burned out point, move probe to left and right along fil- ament. Test needle will swing abruptly when probe passes the
point.
Filament RepairINFOID:0000000001608216
REPAIR EQUIPMENT
• Conductive silver composition (DuPont No. 4817 or equivalent)
• Ruler 30 cm (11.8 in) long
SEL122R
SEL263
SEL265
Revision: March 2010 2008 QX56
BCM (BODY CONTROL MODULE)DLK-143
< ECU DIAGNOSIS > [WITH INTELLIGENT KEY SYSTEM]
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HEADLAMP SW1 Headlamp switch OFF OFF
Headlamp switch 1st
ON
HEADLAMP SW2 Headlamp switch OFF
OFF
Headlamp switch 1st ON
HI BEAM SW High beam switch OFF
OFF
High beam switch HI ON
IGN ON SW Ignition switch OFF or ACC
OFF
Ignition switch ON ON
IGN SW CAN Ignition switch OFF or ACC
OFF
Ignition switch ON ON
INT VOLUME Wiper intermittent dial is in a dial position 1 - 7 1 - 7
I-KEY LOCK LOCK button of Intelligent Key is not pressed
OFF
LOCK button of Intelligent Key is pressed ON
I-KEY UNLOCK UNLOCK button of Intelligent Key is not pressed
OFF
UNLOCK button of Intelligent Key is pressed ON
KEY ON SW Mechanical key is removed from key cylinder
OFF
Mechanical key is inserted to key cylinder ON
OIL PRESS SW • Ignition switch OFF or ACC
• Engine running
OFF
Ignition switch ON ON
PASSING SW Other than lighting switch PASS
OFF
Lighting switch PASS ON
REAR DEF SW Rear window defogger switch OFF
OFF
Rear window defogger switch ON ON
RR WASHER SW Rear washer switch OFF
OFF
Rear washer switch ON ON
RR WIPER INT Rear wiper switch OFF
OFF
Rear wiper switch INT ON
RR WIPER ON Rear wiper switch OFF
OFF
Rear wiper switch ON ON
RR WIPER STOP Rear wiper stop position
OFF
Other than rear wiper stop position ON
TAIL LAMP SW Lighting switch OFF
OFF
Lighting switch 1ST ON
TRNK OPNR SW When back door opener switch is not pressed
OFF
When back door opener switch is pressed ON
TURN SIGNAL L Turn signal switch OFF
OFF
Turn signal switch LH ON
TURN SIGNAL R Turn signal switch OFF
OFF
Turn signal switch RH ON
VEHICLE SPEED While driving Equivalent to speedo meter reading
Monitor Item
Condition Value/Status
Revision: March 2010 2008 QX56
HOOD
DLK-225
< ON-VEHICLE REPAIR > [WITH INTELLIGENT KEY SYSTEM]
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1. Secure hood stay (1) using a vise (C)
2. Using hacksaw (A) slowly make 2 holes in the hood stay (1), in numerical order as shown in the figure
CAUTION:
• When cutting a hole on ho od stay (1), always cover a
hacksaw using a shop cloth (B) to avoid scattering metal
fragments or oil
• Wear eye protection (safety glasses)
• Wear gloves
A: 20 mm (0.787 In)
B: Cut at the groove
Removal and Installation of Hood Lock ControlINFOID:0000000001542678
REMOVAL
JMKIA3336ZZ
JMKIA3609ZZ
1. Hood lock assembly 2. Secondary hood lock release as-
sembly 3. Secondary hood lock cable
4. Primary hood lock cable 5. Grommet6. Hood lock release handle
WIIA0900E
Revision: March 2010 2008 QX56
DOOR
DLK-231
< ON-VEHICLE REPAIR > [WITH INTELLIGENT KEY SYSTEM]
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Installation
Installation is in the reverse order of removal.
BACK DOOR STAY
Disposal
1. Secure back door stay (1) using a vise (C)
2. Using hacksaw (A) slowly make 2 holes in the back door stay
(1), in numerical order as shown in the figure
CAUTION:
• When cutting a hole on back door stay (1), always cover ahacksaw using a shop cloth (B) to avoid scattering metal
fragments or oil
• Wear eye protection (safety glasses )
• Wear gloves
A: 20 mm (0.787 In)
B: Cut at the groove
A. 15.2 Nm (1.6 Kg-m, 11 ft-lb) B. 17.0 Nm (1.7 Kg-m, 13 ft-lb)
AWKIA1528GB
JMKIA3336ZZ
JMKIA3609ZZ
Revision: March 2010 2008 QX56
DLN-3
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PRECAUTIONS .............................................. ..118
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
118
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ..
118
Precaution for Transfer Assembly and Transfer
Control Unit Replacement .....................................
119
Precaution .............................................................119
Service Notice .......................................................120
PREPARATION .........................................121
PREPARATION .............................................. ..121
Special Service Tool ........................................... ..121
Commercial Service Tool ......................................124
ON-VEHICLE MAINTENANCE ..................125
TRANSFER OIL FILTER ................................ ..125
Removal and Installation .......................................125
TRANSFER FLUID ......................................... ..127
Replacement ....................................................... ..127
Inspection ..............................................................127
ON-VEHICLE REPAIR ...............................128
TRANSFER CONTROL UNIT ........................ ..128
Removal and Installation .......................................128
FRONT OIL SEAL ............................................129
Removal and Installation .......................................129
REAR OIL SEAL ..............................................131
Removal and Installation .......................................131
SIDE OIL SEAL .............................................. ..133
Removal and Installation .......................................133
TRANSFER CONTROL DEVICE ................... ..134
Removal and Installation .......................................134
AIR BREATHER HOSE .................................. ..135
Removal and Installation .......................................135
TRANSFER MOTOR ...................................... ..138
Removal and Installation .......................................138
REMOVAL AND INSTALLA TION .............139
TRANSFER ASSEMBLY ............................... ..139
Removal and Installation .......................................139
DISASSEMBLY AND ASSEMBLY ........... .140
TRANSFER ASSEMBLY ............................... ..140
Disassembly and Assembly ................................ ..140
SERVICE DATA AND SPECIFICATIONS
(SDS) ......... ................................. ................
177
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
177
General Specification .......................................... ..177
Inspection and Adjustment ....................................177
PROPELLER SHAFT: 2F1310
PRECAUTION ...... ......................................
179
PRECAUTIONS ...............................................179
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
179
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
179
PREPARATION .........................................181
PREPARATION ...............................................181
Commercial Service Tool .................................... ..181
SYMPTOM DIAGNOSIS ............................182
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING .........................
182
NVH Troubleshooting Chart ................................ ..182
ON-VEHICLE REPAIR ...............................183
PROPELLER SHAFT ......................................183
On-Vehicle Service .............................................. ..183
REMOVAL AND INSTALLATION .............184
PROPELLER SHAFT ......................................184
Removal and Installation ..................................... ..184
DISASSEMBLY AND ASSEMBLY ............186
PROPELLER SHAFT ......................................186
Disassembly and Assembly ................................. ..186
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... .
188
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
188
General Specification .......................................... ..188
Snap Ring ..............................................................188
PROPELLER SHAFT: 2S1410
PRECAUTION ...... ......................................
189
PRECAUTIONS ...............................................189
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
189
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
189
PREPARATION .........................................191
PREPARATION ...............................................191
Revision: March 2010 2008 QX56