LAN-44
< FUNCTION DIAGNOSIS >[CAN]
CAN COMMUNICATION SYSTEM
FUNCTION DIAGNOSIS
CAN COMMUNICATION SYSTEM
CAN System Specification ChartINFOID:0000000001282400
Determine CAN system type from the following specificat
ion chart. Then choose the correct diagnosis sheet.
NOTE:
Refer to LAN-14, "
Trouble Diagnosis Procedure" for how to use CAN system specification chart.
×: Applicable
VEHICLE EQUIPMENT IDENTIFICATION INFORMATION
NOTE:
Check CAN system type from the vehicle shape and equipment.
CAN Communication Signal ChartINFOID:0000000001282401
Refer to LAN-13, "How to Use CAN Communication Signal Chart" for how to use CAN communication signal
chart.
NOTE:
Refer to LAN-36, "
Abbreviation List" for the abbreviations of the connecting units.
T: Transmit R: Receive
Body type Wagon
Axle 2WD4WD
Engine VK56DE
Transmission A/T
Brake control VDC
ICC system ××
CAN system type 1234
Diagnosis sheet LAN-40
LAN-41LAN-42LAN-43
AWMIA0012GB
Signal name/Connecting unitECM
TCM
LASER ICC
ADP
AV
BCM
HVAC I-KEY M&A
STRG 4WDABS
IPDM-E
Accelerator pedal position signal T RR R R
A/C compressor request signal T R
ASCD CRUISE lamp signal T R
ASCD OD cancel request signal T R
ASCD operation signal T R
ASCD SET lamp signal T R
Battery voltage signal T R
Closed throttle position signal T RR
Cooling fan speed request signal T R
Engine coolant temperature signal T RR
Revision: March 2010 2008 QX56
PRECAUTIONSLU-3
< PRECAUTION >
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5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Liquid GasketINFOID:0000000001538839
REMOVAL OF LIQUID GASKET SEALING
• After removing the bolts and nuts, separate the mating surface and
remove the old liquid gasket sealing using Tool.
CAUTION:
Do not damage the mating surfaces.
• Tap the seal cutter to insert it (1).
• In areas where the Tool is difficult to use, lightly tap to slide it (2).
LIQUID GASKET APPLICATION PROCEDURE
1. Remove the old liquid gasket adhering to the gasket application surface and the mating surface using suitable tool.
• Remove the liquid gasket completely from the groove of the
liquid gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering moisture, grease and foreign material.
3. Attach the liquid gasket tube to the Tool. Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
4. Apply the liquid gasket without breaks to the specified location with the specified dimensions.
• If there is a groove for the liquid gasket application, apply theliquid gasket to the groove.
• As for the bolt holes, normally apply the liquid gasket inside
the holes. If specified in the procedure, it should also be
applied outside the holes.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If the liquid gasket protrudes, wipe it off immediately.
• Do not retighten after the installation.
• Wait 30 minutes or more after installation before refilling the engine with engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.
Tool number : KV10111100 (J-37228)
WBIA0566E
PBIC0003E
Tool number : WS39930000 ( — )
WBIA0567E
SEM159F
Revision: March 2010
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LU-8
< ON-VEHICLE MAINTENANCE >
ENGINE OIL
ON-VEHICLE MAINTENANCE
ENGINE OIL
InspectionINFOID:0000000001538844
OIL LEVEL
• Before starting the engine make sure the vehicle is parked on a flatand level surface, then check the oil level. If the engine is already
running, turn it off and allow 10 minutes before checking.
• Check that the oil level is within the low (L) and high (H) range as indicated on the dipstick.
• If the engine oil level is out of range, add oil as necessary. Refer to
MA-12, "
Fluids and Lubricants".
OIL APPEARANCE
• Check the engine oil for a white milky appearance or excessive contamination.
• If the engine oil is milky, it is highly probable that it is contaminated with engine coolant. Repair the broken
parts.
OIL LEAKAGE
Check for oil leakage around the following areas:
•Oil pan
• Oil pan drain plug
• Oil pressure switch
• Oil filter
• Oil cooler
• Intake valve timing control cover
• Intake valve timing control solenoid valve
• Front cover
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head and rocker cover
• Crankshaft oil seal (front and rear)
OIL PRESSURE CHECK
WARNING:
• Be careful not to burn yoursel f, as engine oil may be hot.
• Put the selector lever in the Park “P” position.
1. Check the engine oil level. Refer to LU-8, "
Inspection".
2. Remove engine front undercover using power tool.
3. Disconnect the oil pressure switch harness connector.
4. Remove the oil pressure switch (A).
SMA954C
WBIA0791E
Revision: March 2010 2008 QX56
LU-12
< ON-VEHICLE REPAIR >
OIL COOLER
ON-VEHICLE REPAIR
OIL COOLER
Removal and InstallationINFOID:0000000001538847
WARNING:
Be careful not to burn yourself, as the engine oil and engine coolant are hot.
REMOVAL
1. Remove engine front undercover using power tool.
2. Disconnect water hoses, pinching hoses near oil cooler to prevent engine coolant from spilling.
CAUTION:
Do not spill engine coolant on the drive belt.
3. Remove oil filter. Refer to LU-11, "
Removal and Installation".
CAUTION:
Do not spill engine oi l on the drive belts.
4. Remove connector bolt, and remove oil cooler.
INSPECTION AFTER REMOVAL
Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing compressed air through engine coolant
inlet. If necessary, replace oil cooler assembly.
Relief Valve
Inspect relief valve for movement, cracks and breaks by pushing the ball. If replacement is necessary, remove
the valve by prying it out using a suitable tool. Install a new valve in place by tapping it.
INSTALLATION
WBIA0790E
1. Oil pan 2. Water hose 3. Water pipe
4. Water hose 5. Connector bolt 6. Oil filter
7. Oil cooler 8. O-ring 9. Relief valve
10. Water hose 11. Connector pipe 12. Gasket
A. To thermostat housing B. Refer to LU-11
C. To cylinder block
Revision: March 2010 2008 QX56
OIL COOLERLU-13
< ON-VEHICLE REPAIR >
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Installation is in the reverse order of removal, paying attention to the following:
• Confirm that no foreign objects are adhering to the sealing sur-
faces of the oil cooler or oil pan.
• Tighten the connecting bolt after aligning the stopper on the oil pan side with protrusion of the oil cooler.
INSPECTION AFTER INSTALLATION
1. Check levels and add engine oil and engine coolant. Refer to LU-8, "Inspection" and CO-10, "Inspection".
2. Start the engine, and check for leaks of engine oil and engine coolant.
3. Stop the engine and wait for 10 minutes.
4. Check engine oil level and engine coolant level again.
KBIA2500E
Revision: March 2010 2008 QX56
MA-1
MAINTENANCE
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CONTENTS
MAINTENANCE
PREPARATION ....
........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
ON-VEHICLE MAINTENANCE .....................6
GENERAL MAINTE NANCE ........................... .....6
General Maintenance .......................................... ......6
PERIODIC MAINTENANCE ................................8
Introduction of Periodic Maintenance .................. ......8
Maintenance for Off-road Driving (4WD only) ...........8
Schedule 1 ................................................................8
Schedule 2 ..............................................................10
RECOMMENDED FLUIDS AND LUBRI-
CANTS ................................................................
12
Fluids and Lubricants .......................................... ....12
Engine Oil Recommendation ..................................12
Anti-Freeze Coolant Mixture Ratio ..........................13
ENGINE MAINTENANCE ...................................14
Checking Drive Belts ........................................... ....14
Changing Engine Coolant .................................... ....14
Checking Fuel Line ..................................................17
Changing Fuel Filter ................................................17
Changing Engine Air Cleaner Filter .........................17
Changing Engine Oil ................................................18
Changing Oil Filter ...................................................18
Changing Spark Plugs .............................................20
Checking EVAP Vapor Line .....................................21
CHASSIS AND BODY MAINTENANCE ...........22
Changing In-cabin Microfilter ............................... ....22
Checking Exhaust System .......................................23
Checking Automatic Transmission Fluid (ATF) .......23
Changing Automatic Transmission Fluid (ATF) .......25
Changing Transfer Fluid ..........................................25
Checking Transfer Fluid ..........................................26
Checking Propeller Shaft .........................................26
Checking Final Drive Oil ..........................................26
Changing Final Drive Oil ..........................................27
Adjustment ...............................................................27
Tire Rotation ............................................................29
Checking Brake Fluid Level and Leaks ...................29
CheckingBrake Line and Cables .............................30
Checking Disc Brake ...............................................30
Checking Steering Gear and Linkage ......................30
Checking Power Steering Fluid and Line ................31
Checking Axle and Suspension Parts .....................31
Lubricating Locks, Hinges and Hood Latches .........33
Checking Seat Belts, Buckles, Retractors, An-
chors and Adjusters ............................................. ....
33
Revision: March 2010 2008 QX56
MA-4
< PREPARATION >
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000006054112
The actual shapes of the Kent-Moore tools may differ from those of the special service tools illustrated here.
Commercial Service ToolINFOID:0000000001606162
Tool number
(Kent-Moore No.)
Tool name Description
ST25051001
(J-25695-1)
Oil pressure gauge Measuring oil pressure
Maximum measuring range:
2,452 kPa (25 kg/cm
2, 356 psi)
ST25052000
(J-25695-2)
Hose Adapting oil pressure gauge to cylinder block
KV10115801
(J-38956)
Oil filter cap wrench Removing and installing oil filter
a: 64.3 mm (2.531 in)
KV991J0010
(J-23688)
Engine coolant refractometer Checking concentration of ethylene glycol in
engine coolant
KV991J0070
(J-45695)
Coolant refill tool Filling cooling system
—
(J-24460-92)
Radiator pressure test adapter set Adapting radiator pressure tester to reservoir
filler neck.
S-NT050
S-NT559
NT375
WBIA0539E
LMA053
AWBIA0891ZZ
Revision: March 2010
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GENERAL MAINTENANCEMA-7
< ON-VEHICLE MAINTENANCE >
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UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage. SB-11, "Seat Belt Inspec-
tion", MA-33, "Checking
Seat Belts, Buckles, Re-
tractors, Anchors and
Adjusters"
Accelerator pedal
Check the pedal for smooth operation. Keep the floor mats away from the pedal. —
Brakes Check that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
booster Check the pedal for smooth operation and make sure it has the proper distance
under it when depressed fully. Check the brake booster function. Keep the floor
mats away from the pedal. BR-15, "
Inspection and
Adjustment", BR-10, "In-
spection"
Parking brake
Check that the parking brake control has the proper travel and make sure that
the vehicle is held securely on a fairly steep hill when only the parking brake is
applied. PB-5, "On-Vehicle Ser-
vice"
Automatic transmis-
sion “Park” mecha-
nismOn a fairly steep hill check that the vehicle is held securely with the shift selector
in the P position without applying the brakes.
—
Item
Reference page
Item Reference page
Windshield washer
fluid Check that there is adequate fluid in the tank.
—
Engine coolant level Check the coolant level when the engine is cold. —
Radiator and hoses Check the front of the radiator and clean off any dirt, insects, leaves, etc., that
may have accumulated. Make sure the hoses have no cracks, deformation, de-
terioration or loose connections. —
Brake fluid level Make sure that the brake fluid level is between the “MAX” and “MIN” lines on the
reservoirs MA-29
Battery
Check the fluid level in each cell. It should be between the “MAX” and “MIN” lines.
Vehicles operated in high temperatures or under severe conditions require fre-
quent checks of the battery fluid level. —
Engine drive belt Make sure that no belt is frayed, worn, cracked or oily. MA-14
Engine oil levelCheck the level on the dipstick after parking the vehicle on a level spot and turn-
ing off the engine. —
Power steering fluid
level and lines Check the level on the reservoir with the engine off. Check the lines for improper
attachment, leaks, cracks, etc.
MA-31
Automatic transmis-
sion fluid levelCheck the level on the dipstick after putting the shift selector in “P” with the en-
gine idling.
MA-23
Exhaust system
Make sure there are no loose supports, cracks or holes. If the sound of the ex-
haust seems unusual or there is a smell of exhaust fumes, immediately locate
the trouble and correct it. MA-23
Underbody
The underbody is frequently exposed to corrosive substances such as those
used on icy roads or to control dust. It is very important to remove these sub-
stances, otherwise rust will form on the floor pan, frame, fuel lines and around the
exhaust system. At the end of winter, the underbody should be thoroughly
flushed with plain water, being careful to clean those areas where mud and dirt
can easily accumulate. —
Fluid leaks Check under the vehicle for fuel, oil, water or other fluid leaks after the vehicle
has been parked for a while. Water dripping from the air conditioner after use is
normal. If you should notice any leaks or gasoline fumes are evident, check for
the cause and correct it immediately. —
Revision: March 2010
2008 QX56