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VTL-28
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VARIABLE BLOWER CONTROL
VARIABLE BLOWER CONTROL
ComponentsINFOID:0000000001516620
Front Variable Blower Control - Front Heater and Cooling Unit Assembly
LJIA0139E
1. Front heater and cooling unit assembly 2. Intake door motor3. Air mix door motor (driver)
4. Variable blower control 5. Air mix door motor (passenger) 6. Mode door motor
7. Defroster door motor
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VARIABLE BLOWER CONTROLVTL-29
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Rear Variable Blower Control - Rear Heater and Cooling Unit Assembly
Removal and InstallationINFOID:0000000001516621
FRONT VARIABLE BLOWER CONTROL
Removal
1. Remove the glove box assembly. Refer to IP-17, "Removal and Installation".
2. Disconnect the variable blower control electrical connector.
3. Remove the two screws and remove the variable blower control.
Installation
Installation is in the reverse order of removal.
REAR VARIABLE BLOWER CONTROL
Removal
1. Remove the luggage side finisher lower RH. Refer to INT-19, "Removal and Installation".
2. Disconnect the rear blower motor resistor electrical connector.
3. Remove the two screws and remove the rear blower motor resistor.
Installation
Installation is in the reverse order of removal.
ALIIA0066ZZ
1. Air mix door motor 2. Heater core 3. Blower motor
4. Variable blower control 5. Rear heater and cooling unit assembly ⇐Front
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VTL-30
< ON-VEHICLE REPAIR >
DUCTS AND GRILLES
DUCTS AND GRILLES
ComponentINFOID:0000000001516622
Ducts - Front Heater and Cooling Unit Assembly
AWIIA0090ZZ
1. Defroster nozzle2. LH side demister duct3. LH ventilator duct
4. RH side demister duct 5. RH ventilator duct6. Center ventilator duct
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DUCTS AND GRILLESVTL-31
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Ducts - Rear Heater and Cooling Unit Assembly
7. Front heater and cooling unit assembly 8. Floor duct 9. Clips
10. Heat duct ⇐Front
AWIIA0091GB
1. Rear floor duct 2. Rear heater and cooling unit assembly 3. Rear lower overhead duct
4. Rear upper overhead duct ⇐Front
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DUCTS AND GRILLESVTL-33
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Removal and InstallationINFOID:0000000001516623
CENTER CONSOLE HEAT DUCT AND RE AR FINISHER ASSEMBLY GRILLE
Removal
The center console must be removed and disassembled to remove the heat duct and rear finisher assembly
grille. Refer to IP-20, "
Removal and Installation".
Installation
Installation is in the reverse order of removal.
DEFROSTER NOZZLE
Removal
1. Remove the instrument panel trim. Refer to IP-12, "Removal and Installation".
2. Remove the front heater and cooling unit assembly. Refer to VTL-16, "
Removal and Installation".
3. Remove the defroster nozzle.
Installation
Installation is in the reverse order of removal.
RH AND LH SIDE DEMISTER DUCT
Removal
1. Remove the instrument panel trim. Refer to IP-12, "Removal and Installation".
2. Remove the RH or LH side demister duct screws.
3. Remove the RH or LH side demister duct.
Installation
Installation is in the reverse order of removal.
RH AND LH VENTILATOR DUCT
Removal
1. Remove the instrument panel trim. Refer to IP-12, "Removal and Installation".
2. Remove the front heater and cooling unit assembly. Refer to VTL-16, "
Removal and Installation".
3. Remove the RH or LH ventilator duct.
Installation
Installation is in the reverse order of removal.
CENTER VENTILATOR DUCT
Removal
1. Remove the instrument panel trim. Refer to IP-12, "Removal and Installation".
2. Remove the front heater and cooling unit assembly. Refer to VTL-16, "
Removal and Installation".
3. Remove the defroster nozzle.
4. Remove the RH and LH side demister ducts.
5. Remove the RH and LH ventilator ducts.
6. Remove the center ventilator duct.
Installation
Installation is in the reverse order of removal.
FLOOR DUCT
Removal
1. Remove the floor carpet. Refer to INT-16, "Removal and Installation".
2. Remove the two clips and remove the floor duct.
Installation
Installation is in the reverse order of removal.
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REFRIGERANT LINESVTL-35
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REFRIGERANT LINES
Removal and Installation for Front EvaporatorINFOID:0000000001516624
Front Heater and Cooling Unit Assembly
REMOVAL
1. Remove the front heater core. Refer to VTL-19, "Removal and Installation".
AWIIA0086ZZ
1. Heater core cover 2. Heater core pipe bracket3. Heater core
4. Upper bracket 5. Upper heater and cooling unit case 6. A/C evaporator
7. Lower heater and cooling unit case 8. Blower motor 9. Variable blower control
Front
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VTL-36
< ON-VEHICLE REPAIR >
REFRIGERANT LINES
2. Remove the defroster mode door arm.
3. Separate the heater core and cooling unit case.
4. Remove the evaporator.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-rings on the A/C refrigerant pipes with new ones, then apply compressor oil to them
when installing them.
• After charging the refrigerant, check for leaks.
Removal and Installation for Rear EvaporatorINFOID:0000000001516625
Rear Heater and Cooling Unit Assembly
AWIIA0087ZZ
1. Front cover 2. Evaporator and heater core case 3. Evaporator
4. Side cover 5. Heater core6. Blower motor
7. Blower motor case 8. Variable blower control
Front
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REFRIGERANT LINESVTL-37
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REMOVAL
1. Remove the rear heater and cooling unit assembly from the vehicle. Refer to VTL-16, "Removal and
Installation".
2. Remove the blower motor.
3. Remove the variable blower control.
4. Remove the air mix door motor.
5. Remove the mode door motor.
6. Remove the rear duct and mode door assembly. Refer to VTL-33, "
Removal and Installation".
7. Disassemble the rear heater and cooling unit assembly to remove the evaporator.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-rings on the rear A/C pipes with new ones. Apply compressor oil to the O-rings when installing them.
• After charging the refrigerant, check for leaks.
Removal and Installation for Rear Expansion ValveINFOID:0000000001516626
REMOVAL
1. Discharge the refrigerant. Refer to HA-20, "HFC-134a (R-134a) Service Procedure".
2. Remove the luggage side finisher lower (RH). Refer to INT-19, "
Removal and Installation".
3. Disconnect the A/C refrigerant pi pes from the expansion valve.
CAUTION:
Cap or wrap the A/C refrigerant pipe ends with a suitable material such as vinyl tape to avoid the
entry of air and contaminants.
4. Remove the expansion valve.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-rings on the A/C refrigerant pipes with new ones, th en apply compressor oil to them
when installing them.
• After charging the refrigerant, check for leaks. Expansion valve bolts : 4 N·m (0.41 kg-m, 35 in-lb)
A/C refrigerant pipe to expansion valve bolt : Refer to HA-29, "
Component".
Revision: March 2010
2008 QX56