AT-8
< SERVICE INFORMATION >
PRECAUTIONS
After performing each TROUBLE DIAGNOSIS, perform “DTC
(Diagnostic Trouble Code) Confirmation Procedure”.
If the repair is completed the DTC should not be displayed in
the “DTC Confirmation Procedure”.
Always use the specified brand of ATF. Refer to MA-9, "
Fluids and Lubricants".
Use lint-free paper not cloth rags during work.
After replacing the ATF, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
Before proceeding with disassembly, thoroughly clean the out side of the transmission. It is important to pre-
vent the internal parts from becoming cont aminated by dirt or other foreign matter.
Disassembly should be done in a clean work area.
Use lint-free paper or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transmission.
Place disassembled parts in order for easier and proper assembly.
All parts should be carefully cleansed with a general purpose, non-flammable solvent before inspection or
reassembly.
Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced. Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will s lide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
After overhaul, refill the transmission with new ATF.
When the A/T drain plug is removed, only some of t he ATF is drained. Old ATF will remain in torque con-
verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
AT- 11 , "
Changing A/T Fluid", AT- 11 , "Checking A/T Fluid".
Service Notice or PrecautionINFOID:0000000001327125
ATF COOLER SERVICE
If ATF contains frictional material (clutches, bands, etc. ), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiat or or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to AT-13, "
A/T
Fluid Cooler Cleaning". For radiator replacement, refer to CO-13 (for VQ35DE), CO-40 (for VK45DE).
OBD-II SELF-DIAGNOSIS
A/T self-diagnosis is performed by the TCM in comb ination with the ECM. The results can be read through
the blinking pattern of the A/T CHECK indicator or the malfunction indicator lamp (MIL). Refer to the table on
AT-84, "
CONSULT-III Function (TRANSMISSION)" for the indicator used to display each self-diagnostic
result.
The self-diagnostic results indicated by the MIL ar e automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure on AT-38, "
OBD-II Diagnostic Trouble Code (DTC)" to complete the
repair and avoid unnecessary blinking of the MIL.
For details of OBD-II, refer to EC-54
(for VQ35DE) or EC-632 (for VK45DE).
Certain systems and components, especially those re lated to OBD, may use the new style slide-lock-
ing type harness connector. For descrip tion and how to disconnect, refer to PG-68
.
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A/T CONTROL SYSTEMAT-29
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TCM FunctionINFOID:0000000001327135
The function of the TCM is to:
Receive input signals sent from various switches and sensors.
Determine required line pressure, shifting point, lock-up operation, and engine brake operation.
Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transmission senses vehicle operating condi tions through various sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
SCIA1519E
SENSORS (or SIGNALS)
⇒TCM
⇒ACTUATORS
PNP switch
Accelerator pedal position signal
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Revolution sensor
Vehicle speed signal
Manual mode switch signal
Stop lamp switch signal
Turbine revolution sensor
ATF pressure switch Shift control
Line pressure control
Lock-up control
Engine brake control
Timing control
Fail-safe control
Self-diagnosis
CONSULT-III co
mmunication
line
Duet-EA control
CAN system Input clutch solenoid valve
Direct clutch solenoid valve
Front brake solenoid valve
High and low reverse clutch sole-
noid valve
Low coast brake solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
A/T CHECK indicator lamp
Starter relay
Back-up lamp relay
:
A/T CONTROL SYSTEMAT-33
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The necessary and adequate line pressure for shift change is set.
For this reason, line pressure pattern setting corresponds to input
torque and gearshift selection. Also, line pressure characteristic is
set according to engine speed, during engine brake operation.
At Low Fluid Temperature
When the A/T fluid temperature drops below the prescribed tempera-
ture, in order to speed up the action of each friction element, the line
pressure is set higher than the normal line pressure characteristic.
Shift ControlINFOID:0000000001327139
The clutch pressure control solenoid is controlled by the signals from the switches and sensors. Thus, the
clutch pressure is adjusted to be appropriate to t he engine load state and vehicle driving state. It becomes
possible to finely control the clutch hydraulic pressu re with high precision and a smoother shift change charac-
teristic is attained.
SHIFT CHANGE
The clutch is controlled with the optimum timing and oil pressure by the engine speed, engine torque informa-
tion, etc.
Shift Change System Diagram
PCIA0010E
PCIA0011E
PCIA0012E
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AT-38
< SERVICE INFORMATION >
ON BOARD DIAGNOSTIC (OBD) SYSTEM
ON BOARD DIAGNOSTIC (OBD) SYSTEM
IntroductionINFOID:0000000001327143
The A/T system has two self-diagnostic systems.
The first is the emission-related on board diagnostic syst em (OBD-II) performed by the TCM in combination
with the ECM. The malfunction is indicated by the MI L (malfunction indicator lamp) and is stored as a DTC in
the ECM memory but not the TCM memory.
The second is the TCM original self-diagnosis indicat ed by the A/T CHECK indicator lamp. The malfunction is
stored in the TCM memory. The detected items are ov erlapped with OBD-II self-diagnostic items. For detail,
refer to AT-84, "
CONSULT-III Function (TRANSMISSION)".
OBD-II Function for A/T SystemINFOID:0000000001327144
The ECM provides emission-related on board diagnostic (O BD-II) functions for the A/T system. One function
is to receive a signal from the TCM used with OBD-relat ed parts of the A/T system. The signal is sent to the
ECM when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a
diagnostic result by means of the MIL (malfunction indi cator lamp) on the instrument panel. Sensors, switches
and solenoid valves are used as sensing elements.
The MIL automatically illuminates in “One or Two Trip Detection Logic” when a malfunction is sensed in rela-
tion to A/T system parts.
One or Two Trip Detection Logic of OBD-IIINFOID:0000000001327145
ONE TRIP DETECTION LOGIC
If a malfunction is sensed during the first test drive, the MIL will illuminate and the malfunction will be stored in
the ECM memory as a DTC. The TCM is not provided with such a memory function.
TWO TRIP DETECTION LOGIC
When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC
(diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL will not illuminate. — 1st trip
If the same malfunction as that experienced during the fi rst test drive is sensed during the second test drive,
the MIL will illuminate. — 2nd trip
The “Trip” in the “One or Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation.
OBD-II Diagnostic Trouble Code (DTC)INFOID:0000000001327146
HOW TO READ DTC AND 1ST TRIP DTC
DTC and 1st trip DTC can be read by the following methods.
( with CONSULT-III or GST) CONSULT-III or GST (Generic Scan Tool) Examples: P0705, P0720 etc.
These DTC are prescribed by SAE J2012.
(CONSULT-III also displays the malfunctioning component or system.)
1st trip DTC No. is the same as DTC No.
Output of the diagnostic troubl e code indicates that the indicated circuit has a malfunction. How-
ever, in case of the Mode II and GST, they do not indicate whether the malfunction is still occurring or
occurred in the past and returned to normal.
CONSULT-III can identify them as shown below, therefore, CONSULT-III (if available) is recom-
mended.
- DTC or 1st trip DTC of malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode for “ENGINE” with
CONSULT-III. Time data indicates how many times the vehicle was driven after the last detection of a DTC.
- If the DTC is being detected currently, the time data will be “0”.
- If a 1st trip DTC is stored in t he ECM, the time data will be “1t”.
Freeze Frame Data and 1st Trip Freeze Frame Data
The ECM has a memory function, which stores the driv ing condition such as fuel system status, calculated
load value, engine coolant temperature, short term f uel trim, long term fuel trim, engine speed and vehicle
speed at the moment the ECM detects a malfunction.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data,
and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-III
or GST. The 1st trip freeze frame data can only be disp layed on the CONSULT-III screen, not on the GST. For
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TROUBLE DIAGNOSISAT-41
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TROUBLE DIAGNOSIS
DTC Inspection Priority ChartINFOID:0000000001327148
If some DTCs are displayed at the same time, per form inspections one by one based on the following priority
chart.
NOTE:
If “DTC U1000” is displayed with other DTCs, fi rst perform the trouble diagnosis for “DTC U1000 CAN
COMMUNICATION”. Refer to AT- 9 4
.
Fail-SafeINFOID:0000000001327149
The TCM has an electrical fail-safe mode. This mode make s it possible to operate even if there is an error in a
main electronic control input/output signal circuit.
In fail-safe mode, even if the selector lever is “D” or “M” mode, the transmission is fixed in 2nd, 4th or 5th
(depending on the breakdown position), so the customer should feel “slipping” or “poor acceleration”.
Even when the electronic circuits are normal, under s pecial conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the ti re rotation), the transmission can go into fail-safe
mode. If this happens, switch OFF the ignition switch for 10 seconds, then switch it ON again to return to the
normal shift pattern. Therefore, t he customer's vehicle has returned to normal, so handle according to the
“WORK FLOW” (Refer to AT- 4 2
).
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, th is function controls the A/T to mark driving possible.
Vehicle Speed Sensor
Signals are input from two systems - from vehicle speed sensor A/T (revolution sensor) installed on the trans-
mission and from combination meter so normal driving is possible even if there is a malfunction in one of the
systems. And if vehicle speed sens or A/T (revolution sensor) has unus ual cases, 5th gear and manual mode
are prohibited.
Accelerator Pedal Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving po ssible. And if there are malfunctions in tow systems,
the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
Throttle Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving po ssible. And if there are malfunctions in tow systems,
the accelerator opening angle is controlled by the idle signal sent from the ECM which is based on input indi-
cating either idle condition or off-idle condition (pre- determined accelerator opening) in order to make driving
possible.
PNP Switch
In the unlikely event that a malfunction signal enters t he TCM, the position indicator is switched OFF, the
starter relay is switched OFF (starter starting is di sabled), the back-up lamp relay switched OFF (back-up lamp
is OFF) and the position is fixed to the “D” position to make driving possible.
Starter Relay
The starter relay is switched OFF. (Starter starting is disabled.)
A/T Interlock
If there is an A/T interlock judgment malfunction, t he A/T is fixed in 2nd gear to make driving possible.
NOTE:
When the vehicle is driven fixed in 2nd gear, a turbine revolution sensor malfunction is displayed,
but this is not a turbine r evolution sensor malfunction.
When the coupling pattern below is detected, the fail- safe action corresponding to the pattern is performed.
A/T 1st Engine Braking
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
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TROUBLE DIAGNOSISAT-43
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Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “DIAGNOSTIC WORKSHEET” as
shown on the example (Refer to "Diagnostic Worksheet Chart")
should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
WORK FLOW
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malf unction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
Make good use of the two sheets provided, “Informati on from Customer” and “Diagnostic worksheet chart”, to
perform the best troubleshooting possible.
Work Flow Chart
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TROUBLE DIAGNOSISAT-57
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Read the gear position, throttle pos ition and vehicle speed. Refer to AT-84, "CONSULT-III Function (TRANS-
MISSION)".
Does the A/T shift-up D
1 → D2 at the correct speed?
YES >> GO TO 3.
NO >> Enter a check mark at AT-182, "
A/T Does Not Shift: D1→ D2" on the “Diagnostic Worksheet
Chart”, then continue the road test.
3.CHECK SHIFT-UP D2 → D3
Press the accelerator pedal down all the way and check whether or not the A/T shifts up (D2 → D3) at the cor-
rect speed. Refer to AT-58, "
Vehicle Speed at Which Gear Shifting Occurs".
With CONSULT-III
Read the gear position, throttle pos ition and vehicle speed. Refer to AT-84, "
CONSULT-III Function (TRANS-
MISSION)".
Does the A/T shift-up D
2 → D3 at the correct speed?
YES >> GO TO 4.
NO >> Enter a check mark at AT-184, "
A/T Does Not Shift: D2→ D3" on the “Diagnostic Worksheet
Chart”, then continue the road test.
4.CHECK SHIFT-UP D3 → D4 AND ENGINE BRAKE
When the A/T changes speed D
3 → D4, return the accelerator pedal.
With CONSULT-III
Read the gear position. Refer to AT-84, "
CONSULT-III Function (TRANSMISSION)".
Does the A/T shift-up D
3 → D4 and apply the engine brake?
YES >> 1. Stop the vehicle. 2. Go to AT-53, "
Road Test".
NO >> Enter a check mark at AT-186, "
A/T Does Not Shift: D3→ D4" on the “Diagnostic Worksheet
Chart”, then continue the road test. Go to AT-53, "
Road Test".
CRUISE TEST - PART 3
1.MANUAL MODE FUNCTION
Move to manual mode from “D” position.
Does it switch to manual mode?
YES >> GO TO 2.
NO >> Continue road test and add check mark to AT-195, "
Cannot Be Changed to Manual Mode" on the
“Diagnostic Worksheet Chart”.
2.CHECK SHIFT-DOWN
During manual mode driving, is downshift from M5 → M4 → M3 → M2 → M1 performed?
With CONSULT-III
Read the gear position. Refer to AT-84, "
CONSULT-III Function (TRANSMISSION)".
Is downshifting correctly performed?
YES >> GO TO 3.
NO >> Enter a check mark at “Vehicle Does No t Shift” at the corresponding position (5th → 4th, 4th →
3rd, 3rd → 2nd, 2nd → 1st) on the “Diagnostic Worksheet Chart”, then continue the road test.
3.CHECK ENGINE BRAKE
Check engine brake.
Does engine braking effectively reduce speed in M1 position?
YES - 1>> With CONSULT-III
1. Stop the vehicle.
2. Perform self-diagnostics.
YES - 2>> Without CONSULT-III
1. Stop the vehicle.
2. Perform self-diagnostics. Refer to AT-91, "
Diagnosis Procedure without CONSULT-III".
NO >> Enter a check mark at AT-202, "
Vehicle Does Not Decelerate by Engine Brake" on the “Diagnostic
Worksheet Chart”, then continue trouble diagnosis.
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TROUBLE DIAGNOSISAT-91
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DTC WORK SUPPORT MODE
Display Items List
Diagnosis Procedure without CONSULT-IIIINFOID:0000000001327164
OBD-II SELF-DIAGNOSTIC PROCEDURE (WITH GST)
Refer to EC-125, "Generic Scan Tool (GST) Function" (for VQ35DE) or EC-704, "Generic Scan Tool (GST)
Function" (for VK45DE).
OBD-II SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)
Refer to EC-71, "Malfunction Indicator Lamp (MIL)" (for VQ35DE) or EC-649, "Malfunction Indicator Lamp
(MIL)" (for VK45DE).
TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)
Description
When the ignition switch is turned ON, the indicator la mp lights up for 2 seconds. As a method for locating the
suspect circuit, when the self-diagnostics start signal is input, the memory for the malfunction location is output
and the A/T CHECK indicator lamp flashes to display the corresponding DTC.
Diagnostic Procedure
Voltage (V) — — Displays the value measured by the voltage
probe.
Frequency (Hz) — —
The value measured by the pulse probe is dis-
played.
DUTY-HI (high) (%) — —
DUTY-LOW (low) (%) — —
PLS WIDTH-HI (ms) — —
PLS WIDTH-LOW (ms) — — Monitored item (Unit)
Select Monitor Item
Remarks
ECU IN-
PUT SIG- NALS MAIN SIG-
NALS SELEC-
TION
FROM
MENU
DTC work support item Description Check item
1ST GR FUNCTN P0731 Following items for “1st gear function” can be confirmed.
Self-diagnosis status (whether the diagnosis is being performed
or not)
Self-diagnostic results (OK or NG)
Input clutch solenoid valve
Front brake solenoid valve
Direct clutch solenoid valve
High and low reverse clutch solenoid valve
Each clutch
Hydraulic control circuit
2ND GR FUNCTN P0732
Following items for “2nd gear function” can be confirmed.
Self-diagnosis status (whether the diagnosis is being performed
or not)
Self-diagnostic results (OK or NG)
3RD GR FUNCTN P0733 Following items for “3rd gear function” can be confirmed.
Self-diagnosis status (whether the diagnosis is being performed
or not)
Self-diagnostic results (OK or NG)
4TH GR FUNCTN P0734 Following items for “4th gear function” can be confirmed.
Self-diagnosis status (whether the diagnosis is being performed
or not)
Self-diagnostic results (OK or NG)
5TH GR FUNCTN P0735 Following items for “5th gear function” can be confirmed.
Self-diagnosis status (whether the diagnosis is being performed
or not)
Self-diagnostic results (OK or NG)
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