EC-1038
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DTC P1217 ENGINE
OVER TEMPERATURE
2.DETECT MALFUNCTIONING PART
Check the following.
40A fusible link
Harness for open or short between IPDM E/R and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK COOLING FAN MOTOR CIRCUIT FOR OPEN OR SHORT
1. Disconnect IPDM E/R harness connector E5.
2. Disconnect cooling fan motor harness connector.
3. Check harness continuity between cooling fan motor terminal 2 and IPDM E/R terminal 8.
Refer to wiring diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK COOLING FAN MOTOR GROUND CIRCUIT FOR OPEN OR SHORT
1. Check harness continuity between the following; cooling fan motor terminal 3 and ground,
cooling fan motor terminal 4 and ground,
IPDM E/R terminal 38 and ground,
IPDM E/R terminal 60 and ground.
Refer to wiring diagram.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or connectors.
5.CHECK COOLING FAN MOTOR
Refer to EC-1040, "
Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace cooling fan motor.
6.CHECK INTERMITTENT INCIDENT
Perform EC-717
.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-17.
NG >> Repair or replace harness connectors.
PROCEDURE B
1.CHECK COOLING FAN MOTOR CIRCUIT FOR OPEN OR SHORT
1. Disconnect IPDM E/R harness connector E6. Continuity should exist.
PBIB1493E
Continuity should exist.
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DTC P1217 ENGINE OVER TEMPERATUREEC-1039
< SERVICE INFORMATION > [VK45DE]
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2. Disconnect cooling fan motor harness connector.
3. Check harness continuity between cooling fan motor terminal 1
and IPDM E/R terminal 11.
Refer to wiring diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
2.CHECK COOLING FAN MOTOR
Refer to EC-1040, "
Component Inspection".
OK or NG
OK >> GO TO 3.
NG >> Replace cooling fan motor.
3.CHECK INTERMITTENT INCIDENT
Perform EC-717
.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-17.
NG >> Repair or replace harness connectors.
Main 13 Causes of OverheatingINFOID:0000000001326902
Continuity should exist.
PBIB1493E
Engine Step Inspection item Equipment Standard Reference page
OFF 1 Blocked radiator Blocked condenser
Blocked radiator grille
Blocked bumper Visual No blocking —
2 Coolant mixture Coolant tester 50 - 50% coolant mixture MA-10
3 Coolant level Visual Coolant up to MAX level in
reservoir tank and radiator
filler neckCO-37
4 Radiator cap Pressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2, 9 - 14
psi) (Limit) CO-42
ON*25 Coolant leaks Visual No leaks
CO-37
ON*26 Thermostat Touch the upper and
lower radiator hosesBoth hoses should be hot
CO-52
ON*17 Cooling fan CONSULT-III Operating See trouble diagnosis for
DTC P1217 (EC-1030
).
OFF 8 Combustion gas leak Color checker chemical tester 4 Gas analyzerNegative —
ON*
39 Coolant temperature gauge Visual Gauge less than 3/4 when
driving —
Coolant overflow to res- ervoir tank Visual No overflow during driving
and idling CO-37
OFF*410 Coolant return from res-
ervoir tank to radiator Visual Should be initial level in
reservoir tank CO-37
OFF 11 Water control valve Remove and inspect
the valveWithin the specified value
CO-52
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EC-1040
< SERVICE INFORMATION >[VK45DE]
DTC P1217 ENGINE
OVER TEMPERATURE
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-34
.
Component InspectionINFOID:0000000001326903
COOLING FAN MOTOR
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
OFF 12 Cylinder head Straight gauge feeler gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-226
13 Cylinder block and pis-
tons Visual No scuffing on cylinder
walls or piston EM-241
Engine Step Inspection item Equipment Standard Reference page
Sp ee d
Te r m i n a l s
(+) ( −)
Cooling fan motor Middle 1 3 and 4
2 3 and 4
High 1, 2 3, 4
SEF321T
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DTC P1421 COLD START CONTROLEC-1045
< SERVICE INFORMATION > [VK45DE]
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DTC P1421 COLD START CONTROL
DescriptionINFOID:0000000001326914
ECM controls ignition timing and engine idle speed when engine is started with prewarming up condition.
This control promotes the activation of three way ca
talyst by heating the catalyst and reduces emissions.
On Board Diagnosis LogicINFOID:0000000001326915
DTC Confirmation ProcedureINFOID:0000000001326916
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
If DTC P1421 is displayed with other DTC, firs t perform the trouble diagnosis for other DTC.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check that the “COOLAN TEMP/S” indication is between 4°C (39 °F) and 36 °C (97 °F).
If “COOLAN TEMP/S” indication is within the specified value, go to the following step.
If “COOLANT TEMP/S” indication is out of the specified value, cool engine down or warm engine up and
go to step 1.
5. Start engine and let it idle for 5 minutes.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-1045, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis ProcedureINFOID:0000000001326917
1.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-663, "
Idle Air Volume Learning".
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 2.
No >> Follow the instruction of Idle Air Volume Learning.
2.CHECK INTAKE SYSTEM
Check for the cause of intake air volume lacking. Refer to the following.
Crushed intake air passage
Intake air passage clogging
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning part
3.CHECK FUEL INJECTION SYSTEM FUNCTION
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1421
1421 Cold start emission reduction
strategy monitoring ECM does not control ignition timing and engine
idle speed properly when engine is started with
prewarming up condition. Lack of intake air volume
Fuel injection system
ECM
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EC-1050
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DTC P1564 ICC STEERING SWITCH
Diagnosis Procedure
INFOID:0000000001326923
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-723, "
Ground Inspection".
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK ICC STEERING SWITCH CIRCUIT
With CONSULT-III
1. Turn ignition switch ON.
2. Select “MAIN SW”, “CANCEL SW ”, “RESUME/ACC SW”, “SET SW” and “DIST SW” in “DATA MONITOR”
mode with CONSULT-III.
3. Check each item indication under the following conditions.
TER-
MI-
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NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
82 B/W Sensor ground [Engine is running]
Warm-up condition
Idle speed Approximately 0V
99 G/Y ICC steering switch [Ignition switch: ON]
ICC steering switch: OFF
Approximately 4.3V
[Ignition switch: ON]
MAIN switch: Pressed Approximately 0V
[Ignition switch: ON]
CANCEL switch: Pressed Approximately 1.3V
[Ignition switch: ON]
RESUME/ACCELERATE switch: Pressed Approximately 3.7V
[Ignition switch: ON]
SET/COAST switch: Pressed Approximately 3V
[Ignition switch: ON]
DISTANCE switch: Pressed Approximately 2.2V
PBIB2195E
Switch Monitor item Condition Indication
MAIN switch MAIN SW Pressed ON
Released OFF
CANCEL switch CANCEL SW Pressed ON
Released OFF
RESUME/ACCEL-
ERATE switch RESUME/ACC SW Pressed ON
Released OFF
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EC-1056
< SERVICE INFORMATION >[VK45DE]
DTC P1564 ASCD STEERING SWITCH
Diagnosis Procedure
INFOID:0000000001326930
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-723, "
Ground Inspection".
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK ASCD STEERING SWITCH CIRCUIT
With CONSULT-III
1. Turn ignition switch ON.
2. Select “MAIN SW”, “CANCEL SW”, “RESUME/A CC SW” and “SET SW” in “DATA MONITOR” mode with
CONSULT-III.
3. Check each item indication under the following conditions.
TER-
MI-
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NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
82 B/W Sensor ground [Engine is running]
Warm-up condition
Idle speed Approximately 0V
99 G/Y ASCD steering switch [Ignition switch: ON]
ASCD steering switch: OFF
Approximately 4V
[Ignition switch: ON]
MAIN switch: Pressed Approximately 0V
[Ignition switch: ON]
CANCEL switch: Pressed Approximately 1V
[Ignition switch: ON]
RESUME/ACCELERATE switch: Pressed Approximately 3V
[Ignition switch: ON]
SET/COAST switch: Pressed Approximately 2V
PBIB2195E
Switch Monitor item Condition Indication
MAIN switch MAIN SW Pressed ON
Released OFF
CANCEL switch CANCEL SW Pressed ON
Released OFF
RESUME/ACCEL-
ERATE switch RESUME/ACC SW Pressed ON
Released OFF
SET/COAST switch SET SW Pressed ON
Released OFF
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DTC P1572 ICC BRAKE SWITCHEC-1061
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Procedure for malfunction B is not described here. It takes extremely long time to complete procedure for
malfunction B. By performing procedure for malfunction A, the incident that causes malfunction B can be
detected.
TESTING CONDITION:
Steps 4 and 5 may be conducted with the drive wheels li fted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-III
1. Start engine (VDC switch OFF).
2. Select “DATA MONITOR” mode with CONSULT-III.
3. Press MAIN switch and make sure that CRUISE lamp lights up.
4. Drive the vehicle for at least 5 consec utive seconds under the following conditions.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-1063, "
Diagnosis Procedure".
If 1st trip DTC is not detected, go to the following step.
7. Drive the vehicle for at least 5 consec utive seconds under the following conditions.
8. Check 1st trip DTC.
9. If 1st trip DTC is detected, go to EC-1063, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
VHCL SPEED SE More than 30 km/h (19 MPH)
Selector lever Suitable position
VHCL SPEED SE More than 30 km/h (19 MPH)
Selector lever Suitable position
Driving location Depress the brake pedal for more than
five seconds so as not to come off from
the above-mentioned vehicle speed.
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DTC P1572 ASCD BRAKE SWITCHEC-1069
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TESTING CONDITION:
Steps 4 and 5 may be conducted with the drive wheels li
fted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-III
1. Start engine (VDC switch OFF).
2. Select “DATA MONITOR” mode with CONSULT-III.
3. Press MAIN switch and make sure that CRUISE lamp lights up.
4. Drive the vehicle for at least 5 consec utive seconds under the following conditions.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-1071, "
Diagnosis Procedure".
If 1st trip DTC is not detected, go to the following step.
7. Drive the vehicle for at least 5 consec utive seconds under the following conditions.
8. Check 1st trip DTC.
9. If 1st trip DTC is detected, go to EC-1071, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
VHCL SPEED SE More than 30 km/h (19 MPH)
Selector lever Suitable position
VHCL SPEED SE More than 30 km/h (19 MPH)
Selector lever Suitable position
Driving location Depress the brake pedal for more than
five seconds so as not to come off from
the above-mentioned vehicle speed.
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