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AT-242
< SERVICE INFORMATION >
TRANSMISSION ASSEMBLY
10. Remove crankshaft position sensor (POS) from A/T assembly.CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
11. Remove starter motor. Refer to SC-14, "
Removal and Installa-
tion [VQ35DE Engine Models (2WD)]".
12. Remove fluid cooler tube.
13. Remove rear plate cover. Refer to EM-30, "
Removal and Instal-
lation (2WD Models)".
14. Remove rear cover plate. Refer to EM-30, "
Removal and Installation (2WD Models)".
15. Turn crankshaft, and remove the four tightening bolts for drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
16. Support A/T assembly with a transmission jack. CAUTION:
When setting the transmission j ack, be careful not to allow
it to collide agai nst the drain plug.
17. Remove rear engine mounting member with power tool.
18. Remove engine mounting insulator (rear).
19. Remove air breather hose. Refer to AT-239, "
Removal and Installation".
20. Disconnect A/T assembly harness connector.
21. Remove A/T fluid charging pipe from A/T assembly.
22. Remove O-ring from A/T fluid charging pipe.
23. Plug up openings such as the A/T fluid charging pipe hole, etc.
24. Remove bolts fixing A/T assembly to engine assembly with power tool.
25. Remove A/T assembly from vehicle with a transmission jack. Secure torque converter to prevent it from dropping.
Secure A/T assembly to a transmission jack.
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a A/T, be sure to check dis-
tance “A” to ensure it is within the reference value limit.
SCIA2155E
SCIA2288E
SCIA0499E
Distance “A” : 25.0 mm (0.98 in) or more
SAT017B
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TRANSMISSION ASSEMBLYAT-247
< SERVICE INFORMATION >
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26. Remove A/T assembly with transfer from vehicle. Secure torque converter to prevent it from dropping.
Secure A/T assembly to a jack.
27. Remove transfer from A/T assembly. Refer to TF-40, "
Removal
and Installation".
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a A/T, be sure to check dis-
tance “A” to ensure it is within the reference value limit.
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
When installing A/T assembly to the engine assembly, atta ch the fixing bolts in accordance with the following
standard.
For VQ35DE models
For VK45DE models
*1 : No.2 bolt also secures A/T fluid charging pipe and washer.
*2 : No.4 bolt also secures bracket.
(A) : A/T to engine
SCIA2203E
Distance “A”
VQ35DE models : 25.0 mm (0.98 in) or more
VK45DE models : 22.0 mm (0.87 in) or more
SAT017B
Bolt No. 1234
Number of bolts1521
Bolt length
“”mm (in) 55 (2.17) 65 (2.56) 35 (1.38) 40 (1.57)
Tightening torque
N·m (kg-m, ft-lb) 75
(7.7, 55) 47
(4.8, 35) 34
(3.5, 25)
SCIA4600E
Bolt No. 1 2*134*2
Number of bolts 4 1 4 1
Bolt length mm (in) 70 (2.76) 70 (2.76) 65 (2.56) 70 (2.76)
Tightening torque
N·m (kg-m, ft-lb) 11 3
(12, 83) 74.0
(7.5, 55) 11 3
(12,83)
SCIA7756E
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AT-270
< SERVICE INFORMATION >
DISASSEMBLY
15. Loosen lock nut and remove band servo anchor end pin fromtransmission case.
16. Remove brake band from transmission case.
To prevent brake linings from cr acking or peeling, do not
stretch the flexible band unnecessarily. When removing
the brake band, always secure it with a clip as shown in
the figure at right.
Leave the clip in position after removing the brake band.
Check brake band facing for damage, cracks, wear or
burns.
17. Remove mid carrier assembly and rear carrier assembly as a unit.
18. Remove mid carrier assembly from rear carrier assembly.
SCIA6512E
SCIA2580E
SAT655
SCIA5017E
SCIA5697E
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ASSEMBLYAT-309
< SERVICE INFORMATION >
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14. Install needle bearing to drum support edge surface. CAUTION:
Take care with the direction of needle bearing. Refer toAT-264, "
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
15. Install seal rings to drum support. CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
16. Install spring retainer and return spring in transmission case.
17. Set the SST on spring retainer and install snap ring (fixing spring retainer) in transmission case while compressing return spring.
CAUTION:
Securely assemble them using a flat-bladed screwdriver so
that snap ring tension is slightly weak.
SCIA2796E
SCIA3333E
SCIA2324E
SCIA5877E
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AT-326
< SERVICE INFORMATION >
ASSEMBLY
g. Install control valve with TCM in transmission case.CAUTION:
Make sure that turbine revolu tion sensor securely installs
turbine revolution sensor hole.
Hang down revolution senso r harness toward outside so
as not to disturb installation of control valve with TCM.
Adjust A/T assembly harness co nnector of control valve
with TCM to terminal hole of transmission case.
Assemble it so that manual valve cutout is engaged with manual plate projection.
h. Install bolts A, B and C to control valve with TCM. : Front
i. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 → 2 → 3), and then tighten other
bolts to the specified torque. Refer to AT-249, "
Component".
: Front
SCIA5034E
SCIA5035E
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA8077E
SCIA8078E
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ASSEMBLYAT-327
< SERVICE INFORMATION >
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10. Connect A/T fluid temperature sensor 2 connector (1).
11. Securely fasten terminal cord assembly and A/T fluid tempera- ture sensor 2 harness with terminal clips ( ).
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor 2 harness with terminal clip.
14. Pull down A/T assembly harness connector. CAUTION:
Be careful not to damage connector.
15. Install snap ring to A/T assembly harness connector.
SCIA8069E
SCIA7524E
SCIA7526E
SCIA5299E
SCIA5300E
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ATC-6
< SERVICE INFORMATION >
PRECAUTIONS
Garter spring cannot be removed from cage of male-side piping.
Indicator ring remains near piping connection point, however, this is not a malfunction. (This is to check pip-
ing connection during factory assembly.)
REMOVAL
1. Clean piping connection point, and set a disconnector.
2. Slide disconnector in axial direction of piping, and stretch garter spring with tapered point of disconnector.
3. Slide disconnector farther so that inside diameter of garter spring becomes larger than outside diameter of
female-side piping flare. Then male-side piping can be disconnected.
INSTALLATION
1. Clean piping connection points, and insert male-side piping into female-side piping.
2. Push inserted male-side piping harder so that female-side piping flare stretches garter spring.
3. If inside diameter of garter spring becomes larger t han outside diameter of female-side piping flare, garter
spring seats on flare. Then, it fits in between male-side piping cage and female-side piping flare to anchor
piping connection point.
NOTE:
When garter spring seats on flare, and fits in betw een male-side piping cage and female-side piping flare,
it clicks.
CAUTION:
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is comple ted, pull male-side piping by hand to make sure that connec-
tion does not come loose.
NOTE: One-touch joint connection is used in points below.
SJIA0106E
SJIA0107E
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REFRIGERATION SYSTEMATC-19
< SERVICE INFORMATION >
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Operation
1. Control Valve
- By changing high-pressure valve lift amount, built-in electronic control valve executes the following:
Controls high-pressure valve discharge amount.
Changes crankcase pressure in compressor.
Changes angle of wobble (swash) plate.
- Amount of high-pressure valve lift is determined by factors below.
Low-pressure applied to diaphragm
Spring load of set spring
Balance of magnetic force generated in magnet coil
- Electronic control valve (ECV) magnet coil receives
electric signal (duty control) from unified meter and A/
C amp. Then, magnetic force generated by electric cu rrent is changed to control high-pressure valve lift
amount.
2. Maximum Cooling
High-pressure valve is closed by magnetic force gener ated by electric signal sent from unified meter and
A/C amp. At this time, cylinder moves full stroke due to pressure balance between inside crankcase (Pc)
and suction line (Ps).
Under this condition, the wobble (swash) plat e is set to the maximum stroke position.
3. Capacity Control When no electric signal is sent from unified meter and A/C amp. (current: OFF), high-pressure valve is
opened by spring force.
Since suction pressure is low, it makes the su ction port close and the discharge port open. Thus, crank-
case pressure becomes high as high-pressure enters the crankcase.
- The force acts around the journal pin near the wobble (swash) plate, and is generated by the pressure dif-
ference before and behind the piston.
- The drive lug and journal pin are located where t he piston generates the highest pressure. Piston pres-
sure is between suction pressure Ps and discharge pressu re Pd, which is close to suction pressure Ps. If
crankcase pressure Pc rises due to capacity contro l, the force around the journal pin makes the wobble
(swash) plate angle decrease and also the piston stroke decrease. In other words, crankcase pressure
SJIA0547E
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