EM-226
< SERVICE INFORMATION >[VK45DE]
CYLINDER HEAD
CYLINDER HEAD
On-Vehicle ServiceINFOID:0000000001325796
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to
EC-665, "
Fuel Pressure Check".
a. Remove fuel pump fuse to avoid fuel injection during measure- ment.
3. Remove engine cover with power tool. Refer to EM-169, "
Component".
4. Remove ignition coil and spark plug from each cylinder. Refer to EM-187, "
Component" and EM-188,
"Component".
5. Connect engine tachometer (not required in use of CONSULT-III).
6. Install compression gauge with adapter (SST or commercial ser- vice tool) onto spark plug hole.
Use compression gauge adapter (SST) which is required onNo. 7 and 8 cylinders.
Use compression gauge adapter (if no SST is used) whose picking up end inserted to spark plug hole is smaller than 20
mm (0.79 in) in diameter. Otherwise, it may be caught by cylin-
der head during removal.
7. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge pointer stabilizes, read the compression pressure and engine rpm. Perform these steps to check each cyl-
inder.
Compression pressure:
Unit: kPa (kg/cm2, psi)/rpm
CAUTION:
Always use a fully changed battery to obtain the specified engine speed.
PBIB1482E
PBIC1554E
SBIA0533E
Standard Minimum Deferential limit between cylinders
1,320 (13.5, 191)/300 1,130 (11.5, 164)/300 98 (1.0, 14)/300
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CYLINDER HEADEM-227
< SERVICE INFORMATION > [VK45DE]
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If the engine speed is out of specified range, check
battery liquid for proper gravity. Check engine speed
again with normal battery gravity.
If compression pressure is below minimum value, check valve clearances and parts associated with
combustion chamber (valve, valve seat, piston, pi ston ring, cylinder bore, cylinder head, cylinder head
gasket). After the checking, measure compression pressure again.
If some cylinders have low compression pressure, pour small amount of engine oil into the spark plug
hole of the cylinder to re-check it for compression.
- If the added engine oil improves the compression, piston rings may be worn out or damaged. Check the piston rings and replace if necessary.
- If the compression pressure remains at low level despite the addition of engine oil, valves may be mal- functioning. Check valves for damage. Repl ace valve or valve seat accordingly.
If two adjacent cylinders have respectively low compression pressure and their compression remains low even after the addition of engine oil, cylinder head gaskets are leaking. In such a case, replace cyl-
inder head gaskets.
8. After inspection is completed, install removed parts in the reverse order of removal.
9. Start engine, and make sure that engine runs smoothly.
10. Perform trouble diagnosis. If DTC appears, erase it. Refer to EC-666, "
Trouble Diagnosis Introduction".
ComponentINFOID:0000000001325797
Removal and InstallationINFOID:0000000001325798
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-237, "Component".
2. Remove exhaust manifold. Refer to EM-179, "
Component".
3. Remove camshaft. Refer to EM-211, "
Component".
1. Engine coolant temperature sensor 2. Washer 3. Cylinder head gasket (left bank)
4. Harness bracket 5. Cylinder head (right bank) 6. Cylinder head bolt
7. Cylinder head gasket (right bank) 8. Cylinder head bolt 9. Cylinder head (left bank)
PBIC2756E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ENGINE ASSEMBLYEM-237
< SERVICE INFORMATION > [VK45DE]
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ENGINE ASSEMBLY
ComponentINFOID:0000000001325801
Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325802
WARNING:
Situate vehicle on a flat and solid surface.
Place chocks at front and back of rear wheels.
For engines not equipped with engi ne slingers, attach proper slingers and bolts described in PARTS
CATALOG.
CAUTION:
Always be careful to work safely, avoid forceful or uninstructed operations.
Do not start working until exhaust system and engine coolant are cool enough.
If items or work required are not covered by th e engine section, refer to the applicable sections.
Always use the support poin t specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-
able reasons, support at the rear axle jacking poin t with transmission jack or similar tool before
starting work, in prepar ation for the backward shif t of center of gravity.
For supporting points fo r lifting and jacking point at rear axle, refer to GI-37, "
Garage Jack and
Safety Stand".
REMOVAL
Outline
At first, remove engine, transmission assembly and front final drive with front suspension member from vehicle
downward. Then separate engine from transmission.
Preparation
1. Engine mounting bracket (RH) 2. Engine mounting insulator (RH) 3. Engine mounting bracket (LH)
4. Engine mounting insulator (LH) 5. Plate 6. Collar
7. Grommet 8. Engine rear member 9. Engine mounting insulator (rear)
JPBIA0902GB
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-240
< SERVICE INFORMATION >[VK45DE]
ENGINE ASSEMBLY
Avoid damage to and oil/grease smearing or
spills onto engine mounting insulator.
4. Remove alternator. Refer to SC-19, "
System Description".
5. Remove starter motor. Refer to SC-8, "
System Description".
6. Separate engine from transmission assembly. Refer to AT-243, "
Removal and Installation (AWD Models)".
7. Remove front final drive from engine. Refer to FFD-14, "
Removal and Installation (VQ35DE Models)".
8. Remove engine mounting insulators (RH and LH) and brackets (RH and LH) from engine with power tool.
9. Remove engine rear member and engine mounting insulator (rear) from transmission.
INSTALLATION
Note the following, and install in the reverse order of removal.
Do not allow engine mounting insulator to be damage and careful no engine oil gets on it.
For a location with a positioning pin, insert it securely into hole of mating part.
For a part with a specified installation orientation, refer to component figure in "Removal and Installation".
When installing engine mounting brackets (RH and LH) on cylinder
block, tighten two upper bolts (show n as “A” in the figure) first.
Then tighten two lower bolts (shown as “B” in the figure).
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applic able lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC2365E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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CYLINDER BLOCKEM-245
< SERVICE INFORMATION > [VK45DE]
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Before loosening main bearing cap bolts, measure the crankshaft end play. Refer to
EM-256, "Inspec-
tion After Disassembly".
Loosen main bearing cap bolts in several different steps.
a. Remove cover attached to the rear left side of cylinder block (next to the starter motor housing).
NOTE:
Bolts (No. 27 shown in the figure) are installed on the inside of
cover.
b. Loosen side bolts (M10) starting from 30 to 21 to remove.
c. Loosen main bearing cap sub bolts (M9) starting from 20 to 11 to remove.
d. Loosen main bearing cap bolts (M12) starting from 10 to 1 to remove.
e. Using main bearing cap remover (SST), remove main bearing cap.
15. Remove crankshaft.
16. Remove main bearings and thrust bearings from cylinder block and main bearing caps. CAUTION:
Identify installation po sitions, and store them without mixing them up.
17. If pilot converter must be remov ed, remove it from the rear end
of the crankshaft using pilot bushing puller (SST).
It is possible to remove pilot converter without hoisting engine with engine stand.
ASSEMBLY
1. Fully air-blow engine coolant and engine oil passages in cylinder block, cylinder bore and crankcase to remove any foreign material.
CAUTION:
Use a goggles to protect your eye.
2. Install each plug to the cylinder block. (Only screwed-type plugs are shown in the figure.)
Apply sealant to the thread of each plug “A” and “D”.
Use Genuine High Strength Locking Sealant or equiva-
lent. Refer to GI-44, "
Recommended Chemical Product
and Sealant".
Apply sealant to the thread of each plug “B” and “C”. Use Anaerobic Liquid Gasket or equivalent. Refer to GI-
44, "Recommended Chemical Product and Sealant".
Replace copper washers with new ones.
PBIC0090E
PBIC0091E
PBIC0092E
PBIC1265E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
CYLINDER BLOCKEM-247
< SERVICE INFORMATION > [VK45DE]
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5. Install crankshaft to cylinder block.
While turning crankshaft by hand, make sure it turns smoothly.
6. Install main bearing caps. Align the identification number to the journal position to install.
Install the upper side of the identification number facing thefront of engine. (The number shall be read correctly from the
rear of engine.)
Using plastic hammer or similar tool, tap them lightly to seat them on the installation position.
NOTE:
Main bearing cap cannot be replaced as a single parts, because
it is machined together with cylinder block.
7. Install each main bearing cap bolt as follows:
a. Apply new engine oil to threads and seating surface of main bearing cap bolts, and tighten all bolts temporarily.
b. Tighten main bearing cap bolt (M12) in order of 1 to 10.
c. Tighten main bearing cap sub bolt (M9) in order of 11 to 20.
d. Tighten main bearing cap bolt (M12) to 40 degrees clockwise in order of 1 to 10. (Angle tightening)
CAUTION:
Use angle wrench (SST) to ch eck tightening angle in step
“d” and “e”. Do not make judg ment by visual inspection.
e. Tighten main bearing cap sub bolt (M9) to 30 degrees clockwise in order of 11 to 20. (Angle tightening)
f. Tighten side bolt (M10) in order of 21 to 30. After installing main bearing cap bolts, make sure that crankshaft can be rotated smoothly.
Check the crankshaft end play. Refer to EM-256, "
Inspection After Disassembly".
g. Install cover of cylinder block rear left side (next to the starter motor housing).
8. Install new rear oil seal on rear oil seal retainer. Install new rear oil seal so that each seal lip is oriented asshown in the figure.
PBIC0095E
: 39.2 N·m (4.0 kg-m, 29 ft-lb)
: 29.4 N·m (3.0 kg-m, 22 ft-lb)
PBIC0090E
PBIC0096E
: 49 N·m (5.0 kg-m, 36 ft-lb)
SEM715A
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FFD-8
< SERVICE INFORMATION >
DIFFERENTIAL GEAR OIL
DIFFERENTIAL GEAR OIL
Changing Differential Gear OilINFOID:0000000001327481
DRAINING
1. Stop engine.
2. Remove drain plug (1) and drain gear oil.
3. Set a gasket on drain plug (1) and install it to final drive assem-bly and tighten to the specified torque. Refer to FFD-17, "
Disas-
sembly and Assembly", FFD-17, "Disassembly and Assembly".
CAUTION:
Never reuse gasket.
FILLING
1. Remove filler plug (1). Fill with new gear oil until oil level reaches the specified level near filler plug mounting hole.
2. After refilling oil, check oil level. Set a gasket to filler plug (1), then install it to final drive assembly. Refer to FFD-17, "
Disas-
sembly and Assembly", FFD-17, "Disassembly and Assembly".
CAUTION:
Never reuse gasket.
Checking Differential Gear OilINFOID:0000000001327482
OIL LEAKAGE AND OIL LEVEL
Make sure that oil is not leaking fr om final drive assembly or around it.
Remove filler plug (1) and check oil level from filler plug mounting hole as shown in the figure.
CAUTION:
Never start engine while checking oil level.
Set a gasket on filler plug (1) and install it on final drive assembly.
Refer to FFD-17, "
Disassembly and Assembly", FFD-17, "Disas-
sembly and Assembly".
CAUTION:
Never reuse gasket.
PDIA0781J
Oil grade and Viscosity:
Refer to MA-9, "
Fluids and Lubricants".
Oil capacity:
Approx. 0.65 (1-3/8 US pt, 1-1/8 Imp pt)
PDIA0782J
PDIA0782J
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FUEL SYSTEMFL-3
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FUEL SYSTEM
Checking Fuel LineINFOID:0000000001327104
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loos
e connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
General PrecautionINFOID:0000000001327105
WARNING:
When replacing fuel line parts, be sure to observe the following.
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
Be sure to work in a well ventila ted area and furnish workshop with a CO
2 fire extinguisher.
Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:
Use gasoline required by the regulations for octane number. Refer to GI-5, "
Precaution for Fuel
(Unleaded Premium Gasoline Recommended)".
Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-proof containe r and put the lid on securely. Keep the container in
safe area.
- Release fuel pressure from th e fuel lines. Refer to EC-87, "
Fuel Pressure Check" (VQ35DE) or EC-
665, "Fuel Pressure Check" (VK45DE).
- Disconnect negative battery terminal.
Always replace O-ring and clamps with new ones.
Do not kink or twist tubes when they are being installed.
Do not tighten hose clamps excessi vely to avoid damaging hoses.
After connecting fuel tube qu ick connectors, make sure quick
connectors are secure.
Ensure that connector and resin tube do not contact any adja-
cent parts.
After installing tubes, make su re there is no fuel leakage at
connections in the following steps.
- Apply fuel pressure to fuel li nes with turning ignition switch
“ON” (with engine stopped). Th en check for fuel leaks at con-
nections.
- Start engine and rev it up and check for fuel leaks at connec- tions.
Use only a genuine NISSAN fuel filler cap as a replacement. If
an incorrect fuel filler cap is used, the “MIL” may come on.
For servicing “Evaporative Emi ssion System” parts, refer to
EC-40, "
Description" (VQ35DE) or EC-618, "Description"
(VK45DE).
For servicing“On Board Refueling Vapor Recovery (ORVR)”
parts, refer to EC-46, "
System Description" (VQ35DE) or EC-
624, "System Description" (VK45DE).
SMA803A
SBIA0504E
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