SC-22
< SERVICE INFORMATION >
CHARGING SYSTEM
PRELIMINARY INSPECTION
1.CHECK BATTERY TERMINALS CONNECTION
*1 Refer to "Check “L” Terminal Circuit (Open)". *2 Refer to "Check “L” Terminal Circuit
(Short)". *3 Refer to "Check “S
” Terminal Circuit".
*4 Refer to "Check “B” Terminal Circuit". *5SC-25, "
Removal and Installation
(VK45DE Engine Mod-
els)"(VK45DE)
SC-27, "
Removal and Installation
(VQ35DE Engine Mod-
els)"(VQ35DE)
SKIB0527E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
CHARGING SYSTEMSC-25
< SERVICE INFORMATION >
C
DE
F
G H
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L
M A
B
SC
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Check voltage between alternator “B” terminal E307 terminal 1 and
ground.
OK or NG
OK >> GO TO 3.
NG >> Check the following. Harness for open between alternator and fusible link
(VK45DE and VQ35DE AWD)
Harness for open between alternator and battery
(VQ35DE 2WD)
3.CHECK “B” TERMINAL CONNECT ION (VOLTAGE DROP TEST)
1. Start engine, then engine running at idle and warm.
2. Check voltage between alternator “B” terminal E307 terminal 1 and battery positive terminal.
OK or NG
OK >> Go to SC-21, "Trouble Diagnosis with Starting/Charging
System Tester (Charging)".
NG >> Check harness between battery and alternator for poor continuity.
Removal and Installation (VK45DE Engine Models)INFOID:0000000001328257
REMOVAL
1. Disconnect the battery cabl e from the negative terminal.
2. Remove engine front undercover, using power tools.
3. Remove radiator shroud (lower). Refer to CO-40, "
Removal and Installation".
1 – Ground : Battery voltage
PKIB8809E
1 – Battery positive terminal : Less than 0.2 V
PKIB8810E
1. Alternator ground harness mounting bolt 2. B terminal nut 3. B terminal harness
4. Alternator Nut 5. Alternator bracket 6. Alternator connector
7. Alternator 8. Alternator mounting bolt 9. Alternator stay
10. Alternator mounting bolt 11. Alternator stay mounting bolt 12. Alternator ground harness
: N·m (kg-m, in-lb) : N·m (kg-m, ft-lb) : Engine front
SKIB7209E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
CHARGING SYSTEMSC-27
< SERVICE INFORMATION >
C
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F
G H
I
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L
M A
B
SC
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Removal and Installation (VQ35DE Engine Models)INFOID:0000000001328258
REMOVAL
1. Disconnect the battery cabl e from the negative terminal.
2. Remove engine front undercover, using power tools.
3. Remove alternator and power steering oil pump belt. Refer to EM-15, "
Removal and Installation".
4. Disconnect alternator connector.
5. Remove “B” terminal nut.
6. Remove harness clip and water hose bracket from alternator.
7. Remove oil pressure switch harness clip from alternator stay. (2WD)
8. Disconnect oil pressure switch connector. (2WD)
9. Remove alternator stay mounting bolts and alternator stay, using power tools.
10. Remove alternator mounting bolt, using power tools.
11. Remove alternator assembly downward from the vehicle.
ALTERNATOR PULLEY INSPECTION
Perform the following.
Make sure that alternator pulley does not rattle.
1. B terminal nut 2. B terminal harness 3. Alternator connector
4. Alternator mounting bolt 5. Alternator stay mounting bolt 6. Alternator stay
7. Alternator
: N·m (kg-m, ft-lb) : Engine front
PKIB8815E
PKIA2358E
PKIA1923E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
SC-28
< SERVICE INFORMATION >
CHARGING SYSTEM
Make sure that alternator pulley nut is tight.
INSTALLATION
Installation is the reverse order of removal.
Install alternator, and check tension of belt. Refer to EM-14, "Checking Drive Belts".
CAUTION:
Be sure to tighten “B” terminal nut carefully.
Disassembly and AssemblyINFOID:0000000001328259
VK45DE ENGINE MODELS (LR1110-716B)
VQ35DE ENGINE MODELS (A3TG0191)
Alternator pulley nut:
: 118 N·m (12.0 kg-m, 87 ft-lb)
1. Stator assembly 2. Slip ring 3. Rotor assembly
4. Retainer 5. Front bearing 6. Front bracket assembly
7. Pulley 8. Pulley nut 9. Fun guide
10. Double labyrinth seal 11. IC voltage regulator assembly 12. Diode assembly
13. Rear bracket assembly 14. Bush 15. B terminal nut
16. Through-bolt and nut
PKID0691E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TF-1
DRIVELINE/AXLE
CEF
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SECTION TF
A
B
TF
N
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CONTENTS
TRANSFER
SERVICE INFORMATION .. ..........................3
DTC INDEX ..................................................... .....3
C1201-C1210, U1000 ......................................... ......3
PRECAUTIONS ...................................................4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution .................................................................4
Service Notice or Precaution .....................................5
PREPARATION ...................................................6
Special Service Tool ........................................... ......6
Commercial Service Tool ..........................................7
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
9
NVH Troubleshooting Chart ................................ ......9
TRANSFER FLUID .............................................10
Replacement ....................................................... ....10
Inspection ................................................................10
AWD SYSTEM ................................................ ....11
Power Transfer Diagram ..................................... ....11
System Description .................................................11
Schematic ...............................................................13
CAN Communication ...............................................13
TROUBLE DIAGNOSIS .....................................14
Fail-Safe Function ............................................... ....14
How to Perform Trouble Diagnosis .........................14
Location of Electrical Parts ......................................15
Circuit Diagram .......................................................16
Wiring Diagram - AWD - ..........................................17
Trouble Diagnosis Chart by Symptom ....................20
AWD Control Unit Input/Output Signal Reference
Value ................................................................... ....
20
CONSULT-III Function (ALL MODE AWD/4WD) ....21
TROUBLE DIAGNOSIS FOR SYSTEM .............24
DTC C1201 CONTROLLER FAILURE ................ ....24
DTC C1203 ABS SYSTEM ......................................24
DTC C1204 4WD SOLENOID ............................. ....25
DTC C1205 4WD ACTUATOR RLY ........................27
DTC C1210 ENGINE SIGNAL 1 ..............................28
DTC U1000 CAN COMM CIRCUIT .........................28
Power Supply Circuit for AWD Control Unit .............28
TROUBLE DIAGNOSIS FOR SYMPTOMS ......30
AWD Warning Lamp Does Not Turn ON When the
Ignition Switch Is Turned to ON ...............................
30
AWD Warning Lamp Does Not Turn OFF Several
Seconds after Engine Started ..................................
30
Heavy Tight-Corner Braking Symptom Occurs
When the Vehicle Is Driven and the Steering
Wheel Is Turned Fully to Either Side after the En-
gine Is Started .........................................................
32
Vehicle Does Not Enter AWD Mode Even Though
AWD Warning Lamp Turned to OFF .......................
33
While Driving, AWD Warning Lamp Flashes Rap-
idly (When Flashing in Approx. 1 Minute and Then
Turning OFF) ....................................................... ....
33
While Driving, AWD Warning Lamp Flashes Slow-
ly (When Continuing to Flash until Turning Ignition
Switch OFF) .............................................................
33
AWD CONTROL UNIT ......................................35
Removal and Installation .........................................35
FRONT OIL SEAL .............................................36
Removal and Installation .........................................36
REAR OIL SEAL ...............................................37
Removal and Installation .........................................37
AIR BREATHER HOSE ....................................39
Removal and Installation .........................................39
TRANSFER ASSEMBLY ..................................40
Removal and Installation .........................................40
Disassembly and Assembly .....................................40
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TF-10
< SERVICE INFORMATION >
TRANSFER FLUID
TRANSFER FLUID
ReplacementINFOID:0000000001327429
DRAINING
1. Run the vehicle to warm up the transfer unit sufficiently.
2. Stop the engine, and remove the drain plug to drain the transferfluid.
3. Apply sealant to drain plug. Install drain plug on transfer and tighten to the specified torque. Refer to TF-40, "
Disassembly
and Assembly".
Use Genuine Silicone RTV or equivalent. Refer to GI-44,
"Recommended Chemical Product and Sealant".
FILLING
1. Remove filler plug and add transfer fluid until fluid level reaches
the specified limit near filler plug mounting hole.
CAUTION:
Carefully fill the fluid. (Fil l up for approx. 3 minutes.)
2. Leave the vehicle for 3 minutes, and check the fluid level again.
3. Set a new gasket onto filler plug and install it on tr ansfer and tighten to the specified torque. Refer to TF-
40, "Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
InspectionINFOID:0000000001327430
FLUID LEAKAGE AND FLUID LEVEL
1. Check fluid level from filler plug mounting hole as shown in the
figure.
2. Before installing filler plug, set a new gasket. Install filler plug on transfer and tighten to the specified torque. Refer to TF-40, "
Dis-
assembly and Assembly".
CAUTION:
Do not reuse gasket.
SDIA2087E
Fluid and viscosity
: Refer to MA-9, "
Fluids and Lubricants".
Fluid capacity
: Approx. 1.25 (2-5/8 US pt, 2-1/4 lmp pt)
SDIA2028E
SDIA2028E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TROUBLE DIAGNOSISTF-21
< SERVICE INFORMATION >
CEF
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B
TF
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*: The values are changed by throttle opening and engine speed.
CONSULT-III Function (ALL MODE AWD/4WD)INFOID:0000000001327442
FUNCTION
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
FR LH SENSOR [km/h] or [mph] Wheel speed (Front wheel
left)Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.
Approximately equal to
the indication on speed-
ometer (Inside of
±10%)
RR RH SENSOR [km/h] or [mph] Wheel speed (Rear wheel
right)Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.
Approximately equal to
the indication on speed-
ometer (Inside of
±10%)
RR LH SENSOR [km/h] or [mph] Wheel speed (Rear wheel left) Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.Approximately equal to
the indication on speed-
ometer (Inside of
±10%)
BATTERY VOLT [V] Power supply voltage for AWD
control unitIgnition switch: ON Battery voltage
THRTL POS SEN [%] Throttle opening condition When depressing accelerator pedal
(Value rises gradually in response to
throttle position.)0 - 100%
ETS SOLENOID [A] Monitored value of current at
AWD solenoidEngine running
At idle speed
Approx. 0.000A
Engine running
When depressing accelerator ped- al Approx. 0.000 - 2.400A*
STOP LAMP SW [ON/OFF] Condition of brake pedal oper-
ationBrake pedal: Depressed ON
Brake pedal: Released OFF
ENG SPEED SIG [RUN/STOP] Condi tion of engine runningEngine stopped
(Engine speed: Less than 400 rpm)
STOP
Engine running
(Engine speed: 400 rpm or more) RUN
ETS ACTUATOR [ON/OFF] Operating condition of AWD
actuator relay (integrated in
AWD control unit)Engine stopped (Ignition
switch: ON)
OFF
Engine running ON
4WD WARN LAMP [ON/OFF] AWD warning lamp conditionAWD warning lamp: ON ON
AWD warning lamp: OFF OFF
4WD MODE MON [AUTO] Control status of AWD Engine running AUTO
DIS-TIRE MONI [mm] Improper size tire installed
conditionVehicle running with normal size tire
installed
0-4 mm
Vehicle running with improper size
tire installed (Front /rear tire size dif-
ference, wear condition) 4-8 mm, 8- mm
P BRAKE SW [ON/OFF] Condition of parking brake Parking brake operated ON
Parking brake not operated OFF
Monitored item [Unit] Content Condition Display value
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TROUBLE DIAGNOSISTF-23
< SERVICE INFORMATION >
CEF
G H
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M A
B
TF
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× : Standard : Not applicable
ACTIVE TEST MODE
Description
Use this mode to determine and identify the details of a malfunction based on self-diagnostic results or data
monitor. AWD control unit gives drive signal to actuat or with receiving command from CONSULT-III to check
operation of actuator.
Test Item
CAUTION:
Do not continuously energize for a long time.
Monitored item (Unit) Monitor Menu
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS
FR RH SENSOR [km/h] or [mph] ××Wheel speed calculated by front wheel sensor
RH signal is displayed.
FR LH SENSOR [km/h] or [mph] ××Wheel speed calculated by front wheel sensor LH
signal is displayed.
RR RH SENSOR [km/h] or [mph] ××Wheel speed calculated by rear wheel sensor RH
signal is displayed.
RR LH SENSOR [km/h] or [mph] ××Wheel speed calculated by rear wheel sensor LH
signal is displayed.
BATTERY VOLT [V] Power supply voltage for AWD control unit
THRTL POS SEN [%] Throttle opening status is displayed.
ETS SOLENOID [A] Monitored value of current at AWD solenoid
STOP LAMP SW [ON/OFF] Stop lamp switch signal status via CAN commu-
nication line is displayed.
ENG SPEED SIG [RUN/STOP] Eng ine status is displayed.
ETS ACTUATOR [ON/OFF] Operating condition of AWD actuator relay (inte-
grated in AWD control unit) is displayed.
4WD WARN LAMP [ON/OFF] Control status of AWD warning lamp is displayed.
4WD MODE SW [AUTO] AWD lock switch is not equipped, but displayed.
4WD MODE MON [AUTO] Control status of AWD is displayed.
DIS-TIRE MONI [mm] Improper size tire installed condition is displayed.
P BRAKE SW [ON/OFF] Parking switch signal status via CAN communi-
cation line is displayed.
Test item Condition Description
ETS S/V
(Detects AWD solenoid valve) Vehicle stopped
Engine running
No DTC detected Change command current value to AWD solenoid, and then change driving
mode. (Monitor value is normal if it is within approximately ±10% of com-
mand value.)
Qu: Increase current value in increments of 0.20A
Qd: Decrease current value in increments of 0.20A
UP: Increase current value in increments of 0.02A
DOWN: Decrease current value in increments of 0.02A
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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