EC-1032
< SERVICE INFORMATION >[VK45DE]
DTC P1217 ENGINE
OVER TEMPERATURE
2. After refilling coolant, run engine to en sure that no water-flow noise is emitted.
Overall Function CheckINFOID:0000000001326899
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-III
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1035,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1035,
"Diagnosis Procedure".
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- SULT-III.
5. If the results are NG, go to EC-1035, "
Diagnosis Procedure".
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1035,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1035,
"Diagnosis Procedure".
3. Disconnect engine coolant temperature sensor harness connec- tor.
4. Connect 200 Ω resister to the engine coolant temperature sensor
harness connector.
5. Start engine and make sure that cooling fan operates at middle speed.
Be careful not to overheat engine.
If NG, go to EC-1035, "
Diagnosis Procedure".
If OK, go to the following step.
6. Turn ignition switch OFF.
7. Disconnect 200 Ω resister from engine coolant temperature sen-
sor harness connector.
8. Connect 150 Ω resistor to engine coolant temperature sensor
harness connector.
SEF621W
SEF621W
PBIB0965E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
DTC P1217 ENGINE OVER TEMPERATUREEC-1039
< SERVICE INFORMATION > [VK45DE]
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2. Disconnect cooling fan motor harness connector.
3. Check harness continuity between cooling fan motor terminal 1
and IPDM E/R terminal 11.
Refer to wiring diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
2.CHECK COOLING FAN MOTOR
Refer to EC-1040, "
Component Inspection".
OK or NG
OK >> GO TO 3.
NG >> Replace cooling fan motor.
3.CHECK INTERMITTENT INCIDENT
Perform EC-717
.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-17.
NG >> Repair or replace harness connectors.
Main 13 Causes of OverheatingINFOID:0000000001326902
Continuity should exist.
PBIB1493E
Engine Step Inspection item Equipment Standard Reference page
OFF 1 Blocked radiator Blocked condenser
Blocked radiator grille
Blocked bumper Visual No blocking —
2 Coolant mixture Coolant tester 50 - 50% coolant mixture MA-10
3 Coolant level Visual Coolant up to MAX level in
reservoir tank and radiator
filler neckCO-37
4 Radiator cap Pressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2, 9 - 14
psi) (Limit) CO-42
ON*25 Coolant leaks Visual No leaks
CO-37
ON*26 Thermostat Touch the upper and
lower radiator hosesBoth hoses should be hot
CO-52
ON*17 Cooling fan CONSULT-III Operating See trouble diagnosis for
DTC P1217 (EC-1030
).
OFF 8 Combustion gas leak Color checker chemical tester 4 Gas analyzerNegative —
ON*
39 Coolant temperature gauge Visual Gauge less than 3/4 when
driving —
Coolant overflow to res- ervoir tank Visual No overflow during driving
and idling CO-37
OFF*410 Coolant return from res-
ervoir tank to radiator Visual Should be initial level in
reservoir tank CO-37
OFF 11 Water control valve Remove and inspect
the valveWithin the specified value
CO-52
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INTAKE MANIFOLD COLLECTOREM-19
< SERVICE INFORMATION > [VQ35DE]
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INTAKE MANIFOLD COLLECTOR
ComponentINFOID:0000000001325710
Removal and InstallationINFOID:0000000001325711
REMOVAL
WARNING:
To avoid the danger of being scalded, never dr
ain engine coolant when the engine is hot.
Gasket for intake manifold collector (upper) is secu red together with mounting bolt for intake mani-
fold collector (lower). Thus, even when only gasket for upper side is replaced, gasket for lower side
must be also replaced.
1. Electric throttle control actuator 2. Gasket 3. Vacuum hose
4. EVAP canister purge volume control
solenoid valve
5. Bracket 6. Intake manifold collector (upper)
7. Intake manifold collector cover 8. Gasket 9. Water hose
10. Bracket 11. Water hose 12. PCV hose
13. Intake manifold collector (lower)
SBIA0585E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-30
< SERVICE INFORMATION >[VQ35DE]
OIL PAN AND OIL STRAINER
OIL PAN AND OIL STRAINER
Component (2WD Models)INFOID:0000000001325716
Removal and Installation (2WD Models)INFOID:0000000001325717
REMOVAL
CAUTION:
To avoid the danger of being scalded, never
drain engine oil when the engine is hot.
NOTE:
To remove oil pan (lower) only, take step 5, then st ep 20. Removal of step 1, hood assembly (step 2) and step
4 are unnecessary.
1. Remove front tire.
2. Remove hood assembly. Refer to BL-13, "
Fitting Adjustment".
3. Remove front and rear engine undercover with power tool.
4. Remove front cross bar with power tool. FSU-5, "
On-Vehicle Inspection and Service".
5. Drain engine oil. Refer to LU-7, "
Changing Engine Oil".
CAUTION:
Perform this step when the engine is cold.
1. Oil pan gasket (rear) 2. Oil pan (upper) 3. O-ring
4. Oil pan gasket (front) 5. Oil filter 6. Connector bolt
7. Oil cooler 8. O-ring 9. Relief valve
10. Oil pressure switch 11. Bracket 12. Oil strainer
13. Drain plug 14. Drain plug washer 15. Oil pan (lower)
16. Rear plate cover 17. Crankshaft position sensor (POS) 18. Seal rubber
19. Rear cover plate
SBIA0587E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-36
< SERVICE INFORMATION >[VQ35DE]
OIL PAN AND OIL STRAINER
Removal and Installation (AWD Models)
INFOID:0000000001325719
REMOVAL
CAUTION:
To avoid the danger of being scalded, never drain engine oil when the engine is hot.
NOTE:
To remove oil pan (lower) only, take step 5, then st ep 24. Removal of step 1, hood assembly (step 2) and step
4 are unnecessary.
1. Remove front tire.
2. Remove hood assembly. Refer to BL-13, "
Fitting Adjustment".
3. Remove front and rear engine undercover with power tool.
4. Remove front cross bar with power tool. Refer to FSU-5, "
On-Vehicle Inspection and Service".
5. Drain engine oil. Refer to LU-7, "
Changing Engine Oil".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine oil on drive belts.
6. Drain engine coolant. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
7. Remove engine cover with power tool. Refer to EM-19, "
Component".
8. Remove air hose from air duct to mass air flow s ensor side and electric throttle control actuator side.
Refer to EM-17, "
Component".
9. Remove drive belts. Refer to EM-15, "
Removal and Installation".
10. Remove front drive shaft (LH and RH) and side shaft. Refer to FAX-13, "
On-Vehicle Inspection".
11. Remove side shaft. Refer to FFD-14, "
Removal and Installation (VQ35DE Models)".
12. Removal engine rear lower slinger, and install engine rear slinger [SST: 10006 31U00 ( — )] to sling engine assembly for positioning. Refer to EM-7, "
Special Service Tool".
13. Remove front suspension member. Refer to FSU-16, "
Removal and Installation".
14. Remove engine mounting bracket, engine mounting bracket (lower) and insulator. Refer to EM-112,
"Component (2WD Models)".
15. Remove front propeller shaft. Refer to PR-4, "
On-Vehicle Inspection".
16. Remove oil filter and oil filter bracket. Refer to LU-10, "
Component".
17. Remove alternator stay. Refer to SC-19, "
System Description".
18. Remove idler pulley and bracket. Refer to EM-15, "
Removal and Installation".
19. Disconnect oil cooler water hoses, and remove oil cooler water pipe mounting bolt. Refer to LU-12, "
Com-
ponent".
20. Disconnect A/T fluid cooler hoses, and remove A/T fluid cooler tube. Refer to AT-241, "
Removal and
Installation (2WD Models)".
21. Remove front final drive assembly. Refer to FFD-14, "
Removal and Installation (VQ35DE Models)".
22. Remove starter motor. Refer to SC-8, "
System Description".
1. Oil pan gasket (rear) 2. Oil pan (upper) 3. O-ring
4. Oil pan gasket (front) 5. Oil filter 6. Connector bolt
7. Oil cooler 8. O-ring 9. Relief valve
10. Oil filter bracket 11. Oil filter bracket gasket 12. Oil strainer
13. Drain plug 14. Drain plug washer 15. Oil pan (lower)
16. Rear plate cover 17. Crankshaft position sensor (POS) 18 O-ring (small)
19. O-ring (large) 20. Axle pipe
Slinger bolts:
: 28.0 N·m (2.9 kg-m, 21 ft-lb)
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
SPARK PLUG (PLATINUM-TIPPED TYPE)EM-43
< SERVICE INFORMATION > [VQ35DE]
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SPARK PLUG (PLATINUM-TIPPED TYPE)
ComponentINFOID:0000000001325722
Removal and InstallationINFOID:0000000001325723
REMOVAL
1. Remove engine cover with power tool. Refer to
EM-19, "Component".
2. Remove ignition coil. Refer to EM-42, "
Component".
3. Remove spark plug with a spark plug wrench (commercial ser- vice tool).
INSPECTION AFTER REMOVAL
Use the standard type spark plug for normal condition.
The hot type spark plug is suitable when fouling occurs with the standard type spark plug under conditions
such as:
Frequent engine starts
Low ambient temperatures
The cold type spark plug is suitable when spark knock occurs with the standard type spark plug under condi-
tions such as:
Extended highway driving
Frequent high engine revolution
1. Ignition coil 2. Spark plug 3. Rocker cover (left bank)
A. Left bank
PBIC4359E
SEM294A
Make NGK
Standard type PLFR5A-11
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-44
< SERVICE INFORMATION >[VQ35DE]
SPARK PLUG (PLATI
NUM-TIPPED TYPE)
CAUTION:
Do not drop or shock spark plug.
Do not use a wire brush for cleaning.
If plug tip is covered with car bon, spark plug cleaner may be
used.
Checking and adjusting plug gap is not required between
change intervals.
INSTALLATION
Installation is the reverse order of removal.
Hot type PLFR4A-11
Cold type PLFR6A-11
Gap (Nominal) : 1.1 mm (0.043 in)
Cleaner air pressure:
Less than 588 kPa (6 kg/cm
2, 85 psi)
Cleaning time: Less than 20 seconds
SMA773C
SMA806CA
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
FUEL INJECTOR AND FUEL TUBEEM-45
< SERVICE INFORMATION > [VQ35DE]
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FUEL INJECTOR AND FUEL TUBE
ComponentINFOID:0000000001325724
CAUTION:
Do not remove or disassemble parts unless
instructed as shown in the figure.
Removal and InstallationINFOID:0000000001325725
REMOVAL
WARNING:
Put a “CAUTION: FLAMMABLE” sign in the workshop.
Be sure to work in a well ventilated area and furnish workshop with a CO
2 fire extinguisher.
Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
To avoid the danger of being scalded, do not drain engine coolant when the engine is hot.
1. Remove engine cover with power tool. Refer to EM-19, "
Component".
2. Release fuel pressure. Refer to EC-87, "
Fuel Pressure Check".
3. Drain engine coolant, or when water hoses are disconnec ted, attach plug to prevent engine coolant leak-
age. Refer to CO-10, "
Changing Engine Coolant" and EM-19, "Component".
CAUTION:
Perform this step when the engine is cold.
1. Fuel damper 2. O-ring 3. Fuel sub-tube
4. EVAP hose 5. Intake manifold collector (lower) 6. Fuel feed hose (with damper)
7. Fuel tube 8. Spacer 9. Clip
10. O-ring (blue) 11. Fuel in jector 12. O-ring (brown)
13. Hose clamp 14. Bracket 15. Quick connector cap
16. Centralized under-floor piping
SBIA0580E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C