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ATC-44
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Shifting from STEP-5 to AUXILIARY MECHANISM is accomplished by means of pressing (fan) UP switch.
FUNCTION CONFIRMATION PROCEDURE
1.SET IN SELF-DIAGNOSIS MODE
1. Turn ignition switch ON.
2. Set in self-diagnosis mode as follows. Within 10 seconds after starting engine (ignition switch is turned ON.), press OFF switch for at least 5 seconds.
NOTE:
If battery voltage drops below 12 V during diagnosis STEP-3, door motor speed becomes slower and as a
result, the system may generate an error even when operation is normal. To avoid this, start engine before
performing this diagnosis.
Former STEP-1 (LEDs and display screen are checked) does not exist in this self-diagnosis function.
>> GO TO 2.
2.STEP-2: SENSOR CIRCUITS ARE CHECK ED FOR OPEN OR SHORT CIRCUIT
SJIA1571E
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TROUBLE DIAGNOSISATC-49
< SERVICE INFORMATION >
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4. Press temperature control switch (driver side) as desired. Temperature will change at a rate of 0.5°C
(1.0 °F) each time a switch is pressed.
CAUTION:
A decimal point is not in dicated on the display.
When battery cable is disconnected or battery voltage is below 10 V, trimmer operation is canceled. Tempera-
ture set becomes that of initial condition, i.e. 0 °C (0 °F).
AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER
Wind distribution ratio in FOOT mode can be set.
Operating procedures for this trimmer are as follows:1. Begin self-diagnosis STEP-5 mode. Refer to "Self-diagnosis Function".
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows “61” in auxiliary mechanism. It ta kes approximately 3 seconds to enable setting operation.
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ATC-50
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
4. Press the mode switch as desired.
When battery cable is disconnected or battery voltage is below 10 V, trimmer operation is canceled. Wind dis-
tribution ratio set becomes that of initial condition.
AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION
When ignition switch is turned from OFF to ON, inlet port memory function at manual mode can be set.
Operating procedures for this trimmer are as follows:1. Begin self-diagnosis STEP-5 mode. Refer to "Self-diagnosis Function".
2. Press (fan) UP switch to set system in auxiliary mode.
3. Press the intake switch as desired.
When battery cable is disconnected or battery voltage is below 10 V, memory function is canceled. Memory
function set becomes that of initial condition.
Operational CheckINFOID:0000000001328182
The purpose of the operational check is to c heck if the individual system operates properly.
CHECKING MEMORY FUNCTION
1. Press the temperature control (UP) switch (driver side) until 32°C (90 °F) is displayed.
2. Press OFF switch.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous temperature.
7. Press OFF switch.
If NG, go to trouble diagnosis procedure for ATC-85, "
Memory Function".
If OK, continue the check.
CHECKING BLOWER
SJIA1581E
LED status of
FRE position LED status of
REC position Setting status
Setting changeover
method
FRE REC
OFF OFF AUTO control AUTO control
Intake SW: ON
OFF ON AUTO control (Initial setting)
Manual REC status is memorized.
(Initial setting)
ON OFF Manual FRE status is memorized. AUTO control
ON ON Manual FRE status is memorized. Manual REC status is memorized.
Conditions : Engine running at normal operating temperature
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TROUBLE DIAGNOSISATC-53
< SERVICE INFORMATION >
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The PTC is built into the A/C and AV switch. It can be set at an inter-
val of 0.5 °C (1.0 °F) in the 18 °C (60 °F) to 32 °C (90 °F) temperature
range by pressing temperature cont rol switch. The set temperature
is displayed.
DIAGNOSIS PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not activate.
1.CHECK POWER SUPPLY CIRCUIT FO R UNIFIED METER AND A/C AMP.
1. Disconnect unified meter and A/C amp. connector.
2. Check voltage between unified meter and A/C amp. harness connector M56 terminals 21, 22 and 35, unified meter and A/C
amp. harness connector M57 terminal 46 and ground.
OK or NG
OK >> GO TO 2.
NG >> Check 10A and 15A fuses [Nos. 6, 10, 11, 12 and 19, located in the fuse block (J/B)]. Refer to
PG-77
.
If fuses are OK, check harness for open circuit. Repair or replace if necessary.
If fuses are NG, check harness fo r short circuit and replace fuse.
2.CHECK GROUND CIRCUIT FOR UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
SJIA1583E
RJIA1983E
Terminals Ignition switch position
(+)
(− )OFFACC ON
Unified
meter and A/C amp.
connector Te r m i n a l N o .
M56 21
GroundBattery volt-
age Battery
voltage Battery
voltage
M56 22 Approx. 0 V Approx. 0 V Battery
voltage
M56 35 Approx. 0 V Battery
voltage Battery
voltage
M57 46 Approx. 0 V Battery
voltage Battery
voltage
RJIA1984E
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ATC-54
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
2. Check continuity between unified meter and A/C amp. harnessconnector M56 terminal 29, 30 and ground.
OK or NG
OK >> Replace unified meter and A/C amp.
NG >> Repair harness or connector.
LAN System CircuitINFOID:0000000001328184
SYMPTOM: Mode door motor, intake door motor and/or air mix door motor(s) does not operate normally.
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT
1.CHECK POWER SUPPLY FOR UNI FIED METER AND A/C AMP.
1. Turn ignition switch ON.
2. Check voltage between unified meter and A/C amp. harness connector M57 terminal 54 and ground.
OK or NG
OK >> GO TO 2.
NG >> Replace unified meter and A/C amp.
2.CHECK SIGNAL FOR UNIFIED METER AND A/C AMP. 29, 30 – Ground : Continuity should exist.
RJIA1985E
RJIA1775E
54 – Ground : Battery voltage
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TROUBLE DIAGNOSISATC-55
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Confirm A/C LAN signal between unified meter and A/C amp. har-
ness connector M57 terminal 43 and ground using an oscilloscope.
OK or NG
OK >> GO TO 3.
NG >> Replace unified meter and A/C amp.
3.CHECK POWER SUPPLY FOR EACH DOOR MOTOR
Check voltage between each door motor harness connector terminal
1 and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4.CHECK SIGNAL FOR EACH DOOR MOTOR
Confirm A/C LAN signal between each door motor harness connec-
tor terminal 3 and ground using an oscilloscope.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5.CHECK MOTOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect each door motor connector.
Te r m i n a l s
Vo l ta g e
(+)
(− )
Unified meter and A/
C amp. connector Te r m i n a l N o .
M57 43 Ground
RJIA1987E
SJIA1453J
1 – Ground : Battery voltage
RJIA1988E
Door motor Te r m i n a l s
Vol tag e
(+)
(− )
Con-
nector Te r m i n a l
No.
Mode M258 3
Ground
Air mix
(Driver
side)
M252 3
Air mix
(Passen-
ger side) M257 3
Intake M253 3
RJIA1989E
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TROUBLE DIAGNOSISATC-67
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COMPONENT DESCRIPTION
Brush-Less Motor
The blower motor utilizes a brush-less motor with a rotating magnet.
Quietness is improved over previous motors where the brush was
the point of contact and the coil rotated.
DIAGNOSIS PROCEDURE FOR BLOWER MOTOR
SYMPTOM: Blower motor operation is malfunctioning.
1.CHECK POWER SUPPLY FOR BLOWER MOTOR
1. Disconnect blower motor connector.
2. Turn ignition switch ON.
3. Check voltage between blower motor harness connector M78 terminal 1 and ground.
OK or NG
OK >> GO TO 2.
NG >> Check power supply circuit and 15A fuses [Nos. 10 and 11, located in the fuse block (J/B)]. Refer to PG-
77.
If fuses are OK, check harness for open circuit. Repair or replace if necessary.
If fuses are NG, check harness fo r short circuit and replace fuse.
2.CHECK BLOWER MOTOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between blower motor harness connector M78 terminal 3 and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3.CHECK CIRCUIT CONTINUITY BETWEEN BLOWER MOTOR AND UNIFIED METER AND A/C AMP.
1. Disconnect unified meter and A/C amp. connector.
ZHA152H
SJIA0266E
1 – Ground : Battery voltage
RJIA1997E
3 – Ground : Continuity should exist.
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TROUBLE DIAGNOSISATC-71
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OK or NG
OK >> GO TO 2.
NG >> Malfunctioning ambient sensor: Refer to ATC-86, "
Ambient Sensor Circuit".
Malfunctioning intake sensor: Refer to ATC-94, "
Intake Sensor Circuit".
2.PERFORM IPDM E/R AUTO ACTIVE TEST
Perform “IPDM E/R auto active test”. Refer to PG-20, "
Auto Active Test".
Does the magnet clutch operate?
YES >> WITH CONSULT-III: GO TO 5 WITHOUT CONSULT-III: GO TO 6.
NO >> Check 10A fuse (No. 79, located in IPDM E/R). Refer to PG-23, "
IPDM E/R Terminal Arrange-
ment", and GO TO 3.
3.CHECK CIRCUIT CONTINUITY BETWEEN IPDM E/R AND COMPRESSOR
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector and compressor connector.
3. Check continuity between IPDM E/R harness connector E8 ter- minal 33 and compressor harness connector F2 terminal 1.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4.CHECK MAGNET CLUTCH CIRCUIT
Check for operation sound when applying battery voltage direct cur-
rent to terminal.
OK or NG
OK >> 1. Replace IPDM E/R. 2. Go to self-diagnosis procedure ATC-43, "
Self-Diag-
nosis Function" and perform self-diagnosis STEP-4.
Confirm that magnet clutch operation normal.
NG >> 1. Replace magnet clutch.
2. Go to self-diagnosis procedure ATC-43, "
Self-Diag-
nosis Function" and perform self-diagnosis STEP-4.
Confirm that magnet clutch operation normal.
5.CHECK BCM INPUT (COMPRESSOR ON) SIGNAL
Check compressor ON/OFF signal in “Data monitor”. Refer to ATC-32, "
CONSULT-III Function".
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.
6.CHECK CIRCUIT CONTINUITY BETWEEN BC M AND UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Disconnect BCM connector and unified meter and A/C amp. connector.
33 – 1 : Continui ty should exist.
RJIA2004E
RJIA2005E
A/C SW ON : AIR COND SW ON
A/C SW OFF : AIR COND SW OFF
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