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ASSEMBLYAT-319
< SERVICE INFORMATION >
DE
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K L
M A
B
AT
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46. Install front carrier assembly, input clutch assembly and rear internal gear as a unit.
47. Install seal rings in input clutch assembly. CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
48. Install band servo anchor end pin and lock nut in transmission case.
CAUTION:
Do not reuse band servo anchor end pin.
49. Install brake band in transmission case. CAUTION:
Assemble it so that identificatio n to avoid incorrect installa-
tion faces servo side.
50. Install front sun gear to front carrier assembly. CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
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AT-320
< SERVICE INFORMATION >
ASSEMBLY
51. Install needle bearing to front sun gear.CAUTION:
Take care with the direction of needle bearing. Refer toAT-264, "
Location of Adjusting Sh ims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
52. Adjust brake band tilting using clips so that brake band contacts front sun gear drum evenly.
53. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to the specified torque.
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to the spec- ified torque. Refer to AT-249, "
Component".
AdjustmentINFOID:0000000001327411
TOTAL END PLAY
Measure clearance between front sun gear and bearing race for oil
pump cover.
Select proper thickness of bearing race so that end play is within specifications.
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: 5.0 N·m (0.51 kg-m, 44 in-lb)
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ASSEMBLYAT-321
< SERVICE INFORMATION >
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AT
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1. Measure dimensions “K” and “L” and then calculate dimension “J”.
a. Measure dimension “K”.
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimensions “M
1” and “M2” and then calculate dimen-
sion “M”.
a. Place bearing race and needle bearing on oil pump assembly.
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“J” : Distance between oil pump fitting surface of transmission case and n eedle bearing mating
surface of front sun gear.
J = K – L
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AT-322
< SERVICE INFORMATION >
ASSEMBLY
b. Measure dimension “M1”.
c. Measure dimension “M
2”.
d. Calculate dimension “M”.
3. Adjust total end play “T
1”.
Select proper thickness of bearing race so that total end play is within specifications. Refer to “Parts Information” for bearing
race selection.
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“M” : Distance between transmission case fitting
surface of oil pump and needle bearing on oil
pump.
M = M
1 – M2
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T1 = J – M
Total end play “T
1”
: 0.25 - 0.55 mm (0.0098 - 0.0217 in)
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ASSEMBLYAT-323
< SERVICE INFORMATION >
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Assembly (2)INFOID:0000000001327412
1. Install O-ring to oil pump assembly. CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
2. Install bearing race to oil pump assembly. CAUTION:
Apply petroleum jelly to bearing race.
3. Install oil pump assembly in transmission case. CAUTION:
Apply ATF to oil pump bearing.
4. Apply recommended sealant (Genuine RTV Silicone Sealant or equivalent. Refer to GI-44, "
Recommended Chemical Product
and Sealant".) to oil pump assembly as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
From the oil pump mounting bolts and oil pump mounting
bolt mounting surfaces.
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AT-324
< SERVICE INFORMATION >
ASSEMBLY
5. Tighten oil pump mounting bolts to specified torque. Refer to AT-
249, "Component".
CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly. CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
7. Install converter housing to transmission case, and then tighten converter housing mounting bolts (1) to the specified torque.
Refer to AT-249, "
Component".
: Bolt (8)
CAUTION:
Do not reuse self-sealing bolt (2).
8. Make sure that brake band does not close turbine revolution sensor hole.
9. Install control valve with TCM.
a. Connect TCM connector and park/neutral position switch con- nector.
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ASSEMBLYAT-325
< SERVICE INFORMATION >
DE
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M A
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b. Install A/T assembly harness connector from control valve with TCM.
c. Connect TCM connectors.
d. Install O-ring to A/T assembly harness connector. CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
e. Install A/T fluid temperature sensor 2 to bracket.
f. Install A/T fluid temperature sens or 2 (with bracket) in control
valve with TCM, and then tighten A/T fluid temperature sensor 2
mounting bolts to the specified torque. Refer to AT-249, "
Com-
ponent".
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve.
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AT-326
< SERVICE INFORMATION >
ASSEMBLY
g. Install control valve with TCM in transmission case.CAUTION:
Make sure that turbine revolu tion sensor securely installs
turbine revolution sensor hole.
Hang down revolution senso r harness toward outside so
as not to disturb installation of control valve with TCM.
Adjust A/T assembly harness co nnector of control valve
with TCM to terminal hole of transmission case.
Assemble it so that manual valve cutout is engaged with manual plate projection.
h. Install bolts A, B and C to control valve with TCM. : Front
i. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 → 2 → 3), and then tighten other
bolts to the specified torque. Refer to AT-249, "
Component".
: Front
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Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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