BASIC SERVICE PROCEDUREEC-85
< SERVICE INFORMATION > [VQ35DE]
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4. Follow the instruction of CONSULT-III display.
Accelerator Pedal Releas
ed Position LearningINFOID:0000000001325923
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal posit ion sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningINFOID:0000000001325924
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to l earn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal . It must be performed each time harness connector of
electric throttle control ac tuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningINFOID:0000000001325925
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
Each time electric throttle control actuator or ECM is replaced.
Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
Battery voltage: More than 12.9V (At idle)
Engine coolant temperature: 70 - 100 °C (158 - 212 °F)
Park/neutral position switch: ON
Electric load switch: OFF (Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
started the headlamp will not be illuminated.
Steering wheel: Neutral (Straight-ahead position)
Vehicle speed: Stopped
Transmission: Warmed-up
- For models with CONSULT-III, drive vehicle until “A TF TEMP SE 1” in “DATA MONITOR” mode of “A/T” sys-
tem indicates less than 0.9V.
- For models without CONSULT-III, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-III
1. Perform EC-85, "Accelerator Pedal Released Position Learning".
2. Perform EC-85, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
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EC-86
< SERVICE INFORMATION >[VQ35DE]
BASIC SERVICE PROCEDURE
4. Check that all items listed under the topic PREP
ARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-III screen. If “CMPLT” is not displayed, Idle Air Vol- ume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to
the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
Without CONSULT-III
NOTE:
It is better to count the ti me accurately with a clock.
It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform EC-85, "
Accelerator Pedal Released Position Learning".
2. Perform EC-85, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREP ARATION (previously mentioned) are in good order.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully released, then turn ignition switch ON and wait 3 seconds.
7. Repeat the following procedure quickly 5 times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops
blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
10. Start engine and let it idle.
11. Wait 20 seconds.
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
13. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to the DIAGNOSTIC PROCE-
DURE below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
ITEM SPECIFICATION
Idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
ITEM SPECIFICATION
Idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
SEC897C
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BASIC SERVICE PROCEDUREEC-87
< SERVICE INFORMATION > [VQ35DE]
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1.
Check that throttle valve is fully closed.
2. Check PCV valve operation.
3. Check that downstream of throttl e valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and el iminate the cause of the incident.
It is useful to perform EC-131
.
5. If any of the following conditi ons occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Vo lume Learning all over again:
Engine stalls.
Erroneous idle.
Fuel Pressure CheckINFOID:0000000001325926
FUEL PRESSURE RELEASE
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT” mode with CONSULT-III.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
Without CONSULT-III
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because S50 models do not have fuel return system.
Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to “FUEL PRESSURE RELEASE”.
2. Install the inline fuel quick disconnected fitting between fuel damper and fuel injector tube.
3. Connect the fuel pressure test gauge (quick connector adapter hose) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following. Fuel hoses and fuel tubes for clogging
Fuel filter for clogging
PBIB1603E
At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)PBIB1571E
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TROUBLE DIAGNOSISEC-89
< SERVICE INFORMATION > [VQ35DE]
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TROUBLE DIAGNOSIS
Trouble Diagnosis IntroductionINFOID:0000000001325927
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air c
ontrol system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output si gnals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find t he cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the WORK FLOW on “WORK FLOW”.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A DIAGNOSTIC WORKSHEET like the
example on “DIAGNOSTIC WORKSHEET” should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
WORK FLOW
MEF036D
SEF233G
SEF234G
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TROUBLE DIAGNOSISEC-95
< SERVICE INFORMATION > [VQ35DE]
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Fail-Safe ChartINFOID:0000000001325929
When the DTC listed below is detected, the EC
M enters fail-safe mode and the MIL lights up.
When there is an open circuit on MIL circuit, the ECM c annot warn the driver by MIL lighting up when there
is malfunction on engine control system.
Therefore, when electrical controlled throttle and pa rt of ECM related diagnoses are continuously detected
as NG for 5 trips, ECM warns the driver that engi ne control system malfunctions and MIL circuit is open by
means of operating fail-safe function.
The fail-safe function also operates when above diagnos es except MIL circuit are detected and demands the
driver to repair the malfunction.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102
P0103 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118 Engine coolant tempera-
ture sensor circuit Engine coolant temperature will be determined by ECM based on the following condition.
CONSULT-III displays the engine coolant temperature decided by ECM.
Condition Engine coolant temperature decided
(CONSULT-III display)
Just as ignition switch is turned ON
or START 40
°C (104 °F)
Approx. 4 minutes or more after
engine starting. 80
°C (176 °F)
Except as shown above 40 - 80
°C (104 - 176 °F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122
P0123
P0222
P0223
P2135 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
P0643 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2100
P2103 Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2101 Electric th rottle control
function ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2118 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2119 Electric thro ttle control ac-
tuator (When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the
engine stalls.
The engine can restart in N or P position, and engine speed will not exceed 1,000 rpm or
more.
P2122
P2123
P2127
P2128
P2138 Accelerator pedal position
sensor
The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
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EC-96
< SERVICE INFORMATION >[VQ35DE]
TROUBLE DIAGNOSIS
Symptom Matrix Chart
INFOID:0000000001325930
SYSTEM — BASIC ENGINE CONTROL SYSTEM
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2 EC-558
Fuel pressure regulator system 334444444 4EC-87
Fuel injector circuit 11232 22 2EC-552
Evaporative emission system 334444444 4EC-40
Air Positive crankcase ventilation sys-
tem 334444444 41
EC-51
Incorrect idle speed adjustment 1 1 1 1 1 EC-80
Electric throttle control actuator 112332222 2 2EC-494,
EC-504
IgnitionIncorrect ignition timing adjustment33111 11 1 EC-80
Ignition circuit 11222 22 2EC-569
Power supply and ground circuit 22333 33 23 EC-140
Mass air flow sensor circuit
1
12 2
222 2 EC-175,
EC-182
Engine coolant temperature sensor circuit
333
EC-193,
EC-204
Air fuel ratio (A/F) sensor EC-220
EC-220
EC-228
EC-236
EC-532
Throttle position sensor circuit
22EC-198
,
EC-302
,
EC-447
,
EC-449
,
EC-518
Accelerator pedal position sensor circuit 3 2 1 EC-424
,
EC-506
,
EC-512
,
EC-524
Knock sensor circuit 2 3 EC-315
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TROUBLE DIAGNOSISEC-109
< SERVICE INFORMATION > [VQ35DE]
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ECM Harness Connector Terminal LayoutINFOID:0000000001325934
ECM Terminal and Reference ValueINFOID:0000000001325935
PREPARATION
ECM is located behind the passenger side instrument lower panel.
For this inspection, remove passenger side instrument lower panel.
ECM INSPECTION TABLE
Specification data are reference values
and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-III.
CAUTION:
Do not use ECM ground terminals wh en measuring input/output voltage. Doing so may result in dam-
age to the ECMs transistor. Use a ground ot her than ECM terminals, such as the ground.
PBIB3368E
PBIB1578E
TER-
MI-
NAL
NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
1 B ECM ground [Engine is running]
Idle speed Body ground
2R/L A/F sensor 1 heater
(bank 1) [Engine is running]
Warm-up condition
Idle speed Approximately 5V
3R Throttle contro
l motor relay
power supply [Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
4L/W Throttle control motor
(Close) [Ignition switch: ON]
Engine stopped
Selector lever: D
Accelerator pedal: Fully released 0 - 14V
PBIB1584E
PBIB1104E
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EC-110
< SERVICE INFORMATION >[VQ35DE]
TROUBLE DIAGNOSIS
5L/BThrottle control motor
(Open) [Ignition switch: ON]
Engine stopped
Selector lever: D
Accelerator pedal: Fully depressed 0 - 14V
6R Heated oxygen sensor 2
heater (bank 2) [Engine is running]
Engine speed: Below 3,600 rpm after the fol-
lowing conditions are met
- Engine: After warming up
- Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1
minute under no load 0 - 1.0V
[Ignition switch: ON]
Engine stopped
[Engine is running]
Engine speed: Above 3,600 rpm BATTERY VOLTAGE
(11 - 14V)
10 OR Intake valve timing control
solenoid valve (bank 2) [Engine is running]
Warm-up condition
Idle speed BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Warm-up condition
When revving engine up to 2,500 rpm quickly 7 - 12V
11 B R Intake valve timing control
solenoid valve (bank 1) [Engine is running]
Warm-up condition
Idle speed BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Warm-up condition
When revving engine up to 2,500 rpm quickly 7 - 12V
12 R/G Power steering pressure
sensor [Engine is running]
Steering wheel: Being turned
0.5 - 4.5V
[Engine is running]
Steering wheel: Not being turned 0.4 - 0.8V
TER-
MI-
NAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
PBIB1105E
PBIB1790E
PBIB1790E
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