SE-40
< SERVICE INFORMATION >
AUTOMATIC DRIVE POSITIONER
Check continuity between the automatic drive positioner control unit
connector M50 terminal 40, 48 and ground.
OK or NG
OK >> Driver seat control unit circuit is OK.
NG >> Repair or replace harness between automatic drive
positioner control unit and ground.
CONSULT-III Function (AUTO DRIVE POS.)INFOID:0000000001328108
*1: For setting automatic drive positioner functions only.
*2: During vehicle driving, do not perform active test.
SELF-DIAGNOSIS RESULTS
Display Item List
40 (B) – Ground : Continuity should exist.
48 (B) – Ground : Continuity should exist.
PIIA5088E
CONSULT-III
diagnosis items Inspection item, self-diagnosis mode Content
Refer to
page
AUTO DRIVE
POSITIONER WORK SUPPORT*
1Changes the setting for each function.
SE-37
SELF–DIG RESULTS Check the self-diagnosis results. "SELF-DI-
AGNOSIS
RESULTS"
DATA MONITOR Selection from menu Displays the input data to driver seat control unit and
automatic driving positioned control unit on real-time
basis. "DATA
MONITOR"
CAN DIAGNOSTIC SUPPORT MONITOR The results of transmit / receive diagnosis of CAN
communication can be read LAN-39
ACTIVE TEST*2Gives a drive signal to a load to check the operation.
"ACTIVE
TEST"
DRIVER SEAT CONTROL UNIT PART NUM-
BER Displays driver seat control unit part No. —
BCM DATA MONITOR Selection from menu Displays the input data to BCM on real-time basisBL-36
DTCSelf-diagnosis item
(CONSULT-III indica- tion) DTC detection condition
Reference
page
U1000 CAN COMM CIRCUIT When driver seat control unit is not transmitting or receiving CAN communication
signal for 2 seconds or more.
SE-42
B2112 SEAT SLIDEWhen any manual and automatic operations are not performed, if any motor
operations of seat slide is detected for 0.1 second or more, status is judged
“Output error”. SE-44SE-53
B2113 SEAT RECLINING
When any manual and automatic operations are not performed, if any motor
operations of seat reclining is detected for 0.1 second or more, status is judged
“Output error”. SE-45SE-54
B2114 SEAT LIFTER FR
When any manual and automatic operations are not performed, if any motor
operations of seat lifting FR is detected for 0.1 second or more, status is judged
“Output error”. SE-46SE-55
B2115 SEAT LIFTER RR
When any manual and automatic operations are not performed, if any motor
operations of seat lifting RR is detected for 0.1 second or more, status is judged
“Output error”. SE-47SE-56
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SRS-22
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Diagnosis results previously stored in the memory are displayed on the CONSULT-III screen. The stored
results are not erased until memory erasing is executed.
“TROUBLE DIAG RECORD”
With TROUBLE DIAG RECORD, diagnosis results previ ously erased by a reset operation can be displayed
on the CONSULT-III screen.
“ECU DISCRIMINATED NO.”
The diagnosis sensor unit for each vehicle model is assigned with its own, individual classification number.
This number will be displayed on the CONSULT-III scr een, as shown. When replacing the diagnosis sensor
unit, refer to the part number for the compatibility. Af ter installation, replacement with a correct unit can be
checked by confirming this classification number on the CONSULT-III screen.
After repair, make sure the discriminated number of diagnosis sensor unit installed to vehicle are same.
Refer to SRS-44, "
Removal and Installation".
HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-III
From User Mode to Diagnosis Mode
After selecting “AIR BAG” on the “SELECT SYSTEM” screen, User mode automatically changes to Diagnosis
mode.
From Diagnosis Mode to User Mode
To return to User mode from Diagnosis mode, touch “BACK” key of CONSULT-III until “SELECT SYSTEM”
appears, then diagnosis mode automat ically changes to User mode.
HOW TO ERASE SELF-DIAGNOSTIC RESULTS
“SELF-DIAG [CURRENT]”
A current self-diagnostic result is displayed on the CONSULT-III screen in real time.
After the malfunction is repaired completely, no malfunction is detected on “SELF-DIAG [CURRENT]”.
“SELF-DIAG [PAST]” Return to the “SELF-DIAG [CURRENT]” CONSULT-III screen by touching “BACK” key of CONSULT-III and
select “SELF-DIAG [CURRENT]” in SELECT DIAG MODE. Touch “ERASE” in “SELF-DIAG [CURRENT]”
mode.
NOTE:
If the memory of the malfunction in “SELF-DIAG [P AST]” is not erased, the User mode shows the system
malfunction by the operation of the warning lamp even if the malfunction is repaired completely.
“TROUBLE DIAG RECORD”
The memory of “TROUBLE DI AG RECORD” cannot be erased.
Self-Diagnosis Function (Without CONSULT-III)INFOID:0000000001524166
The reading of these results is accomplished “User mode” and “Diagnosis mode”.
After a malfunction is repaired, turn ignition switch ON. Diagnosis mode returns to the User mode. At that
time, the self-diagnostic result is cleared.
HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT-III
PHIA0709E
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TROUBLE DIAGNOSISSRS-23
< SERVICE INFORMATION >
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HOW TO ERASE SELF-DIAGNOSIS RESULTS
After a malfunction is repaired, turn ignition swit ch OFF for at least one second, then back ON. Diagnosis
mode returns to the User mode. At that time, the self-diagnostic result is cleared.
SRS Operation CheckINFOID:0000000001524167
DIAGNOSTIC PROCEDURE
Checking Air Bag Operation by Using “AIR BAG” Warning Lamp — User Mode
1. Turn ignition switch from OFF to ON, and make sure that the air bag warning lamp blinks.
2. Compare the SRS air bag warning lamp blinking pattern with the
examples.
Warning lamp examples
BF-1845D
“AIR BAG” warning lamp operation — User mode
— SRS condition Reference item
No malfunction is detected.
No further action is necessary. —
The system is malfunctioning and needs to be repaired as indicated. Go to
SRS-24, "
Trouble Diagnosis
with CONSULT-III" or SRS-28,
"Trouble Diagnosis without CON-
SULT-III".
SHIA0011E
SHIA0012E
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SRS-24
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Trouble Diagnosis with CONSULT-III
INFOID:0000000001524168
DIAGNOSTIC PROCEDURE
DTC No. Index (“SELF-DIAG [ CURRENT]” “SELF-DIAG [PAST]” or TROUBLE DIAG RECORD)
Air bag is deployed.
Seat belt pre-tensioner is deployed. Go to
SRS-47, "For Frontal Colli-
sion" or SRS-48, "For Side Collision"
Diagnosis sensor unit is malfunction-
ing.
Air bag power supply circuit is mal-
functioning.
SRS air bag warning lamp circuit is malfunctioning. Go to
SRS-32, "
Trouble Diagnosis:
"AIR BAG" Warning Lamp Does Not
Turn OFF".
Diagnosis sensor unit is malfunction- ing.
Air bag warning lamp circuit is mal-
functioning. Go to
SRS-32, "
Trouble Diagnosis:
"AIR BAG" Warning Lamp Does Not
Turn ON".
“AIR BAG” warning lamp operation — User mode
—
SRS condition Reference item
SHIA0013E
SHIA0014E
Diagnostic mode Description
SELF-DIAG RESULT The self-d iagnosis result is Displayed. (SELF-DIAG [ CURRENT], [PAST], [RECORD])
ECU DISCRIMINATED No. The parts number of diagnosis sensor units displayed.
Diagnostic item Explanation Repair order
“Recheck SRS at each replacement”
NO DTC IS DETECT-
ED. When malfunction is in-
dicated by the “AIR
BAG” warning lamp in
User mode. Low battery voltage (Less than 9V)
Self-diagnostic result “SELF-DIAG
[PAST]” (previously stored in the
memory) might not be erased after re-
pair.
Intermittent malfunction has been de- tected in the past. Go to
SRS-21, "
CONSULT-III Func-
tion".
No malfunction is detected. —
DIAGNOSIS SENSOR
UNIT (CONTROL UNIT)
[B1001-B1015] Diagnosis sensor is out of order. Replace diagnosis sensor unit.
(ACU)
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TROUBLE DIAGNOSISSRS-29
< SERVICE INFORMATION >
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Inspecting SRS Malfunctioning Parts by Using “AIR BAG” Warning Lamp — Diagnosis Mode
NOTE:
SRS will not enter Diagnosis mode if no malfunction is detected in User mode.
1. Turn ignition switch ON.
2. After “AIR BAG” warning lamp lights for 7 seconds, turn ignition switch OFF within 1 second.
3. Wait more than 3 seconds.
4. Repeat the steps 1 to 3 twice. (Perform three times in all.)
5. Turn ignition switch ON.
SRS is now in Diagnosis mode.
“AIR BAG” warning lamp operates in Diagnosis mode as follows:
WARNING LAMP FLASH CODE CHART
PHIA0532E
SHIA0028E
PHIA1242E
PHIA1243E
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TF-1
DRIVELINE/AXLE
CEF
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SECTION TF
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CONTENTS
TRANSFER
SERVICE INFORMATION .. ..........................3
DTC INDEX ..................................................... .....3
C1201-C1210, U1000 ......................................... ......3
PRECAUTIONS ...................................................4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution .................................................................4
Service Notice or Precaution .....................................5
PREPARATION ...................................................6
Special Service Tool ........................................... ......6
Commercial Service Tool ..........................................7
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
9
NVH Troubleshooting Chart ................................ ......9
TRANSFER FLUID .............................................10
Replacement ....................................................... ....10
Inspection ................................................................10
AWD SYSTEM ................................................ ....11
Power Transfer Diagram ..................................... ....11
System Description .................................................11
Schematic ...............................................................13
CAN Communication ...............................................13
TROUBLE DIAGNOSIS .....................................14
Fail-Safe Function ............................................... ....14
How to Perform Trouble Diagnosis .........................14
Location of Electrical Parts ......................................15
Circuit Diagram .......................................................16
Wiring Diagram - AWD - ..........................................17
Trouble Diagnosis Chart by Symptom ....................20
AWD Control Unit Input/Output Signal Reference
Value ................................................................... ....
20
CONSULT-III Function (ALL MODE AWD/4WD) ....21
TROUBLE DIAGNOSIS FOR SYSTEM .............24
DTC C1201 CONTROLLER FAILURE ................ ....24
DTC C1203 ABS SYSTEM ......................................24
DTC C1204 4WD SOLENOID ............................. ....25
DTC C1205 4WD ACTUATOR RLY ........................27
DTC C1210 ENGINE SIGNAL 1 ..............................28
DTC U1000 CAN COMM CIRCUIT .........................28
Power Supply Circuit for AWD Control Unit .............28
TROUBLE DIAGNOSIS FOR SYMPTOMS ......30
AWD Warning Lamp Does Not Turn ON When the
Ignition Switch Is Turned to ON ...............................
30
AWD Warning Lamp Does Not Turn OFF Several
Seconds after Engine Started ..................................
30
Heavy Tight-Corner Braking Symptom Occurs
When the Vehicle Is Driven and the Steering
Wheel Is Turned Fully to Either Side after the En-
gine Is Started .........................................................
32
Vehicle Does Not Enter AWD Mode Even Though
AWD Warning Lamp Turned to OFF .......................
33
While Driving, AWD Warning Lamp Flashes Rap-
idly (When Flashing in Approx. 1 Minute and Then
Turning OFF) ....................................................... ....
33
While Driving, AWD Warning Lamp Flashes Slow-
ly (When Continuing to Flash until Turning Ignition
Switch OFF) .............................................................
33
AWD CONTROL UNIT ......................................35
Removal and Installation .........................................35
FRONT OIL SEAL .............................................36
Removal and Installation .........................................36
REAR OIL SEAL ...............................................37
Removal and Installation .........................................37
AIR BREATHER HOSE ....................................39
Removal and Installation .........................................39
TRANSFER ASSEMBLY ..................................40
Removal and Installation .........................................40
Disassembly and Assembly .....................................40
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AWD SYSTEMTF-11
< SERVICE INFORMATION >
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AWD SYSTEM
Power Transfer DiagramINFOID:0000000001327431
System DescriptionINFOID:0000000001327432
DESCRIPTION
Electronic control allows optimal distribution of torque to front/rear wheels to match road conditions.
Makes possible stable driving, with no wheel sp in, on snowy roads or other slippery surfaces.
On roads which do not require AWD, it contributes to improved fuel economy by driving in conditions close to
rear-wheel drive.
Sensor inputs determine the vehicle's turning conditi on, and in response tight cornering/braking are con-
trolled by distributing optimum torque to front wheels.
NOTE:
When driving, if there is a large difference between front and rear wheel speed which continues for a long
time, fluid temperature of drive system parts becom es too high and AWD warning lamp flashes rapidly.
(When AWD warning lamp flashes, vehicle changes to r ear-wheel drive conditions.) Also, optional distribu-
tion of torque sometimes becomes rigid before lamp flashes rapidly, but it is not malfunction.
If AWD warning lamp is flashing rapidly, stop vehicle and allow it to idle for some time. Flashing will stop and AWD system will be restored.
When driving, AWD warning lamp may flash slowly if ther e is a significant difference in diameter of the tires.
At this time, vehicle performance is not fully avail able and cautious driving is required. (Continues until
engine is turned OFF.)
If the warning lamp flashes slowly during driving but remains OFF after engine is restarted, the system is
normal. If it again flashes slowly after driving for some time, vehicle must be inspected.
When the difference of revolution speed between the front and rear wheel mode the shift occasionally
changes to direct 4-wheel driving conditions automatically. This is not malfunction.
ELECTRIC CONTROLLED COUPLING
Operation Principle
SDIA1611E
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TF-12
< SERVICE INFORMATION >
AWD SYSTEM
1. AWD control unit supplies command current to electric controlled coupling (AWD solenoid).
2. Control clutch is engaged by electromagnet and torque is detected in control clutch.
3. The cam operates in response to control clutch torque and applies pressure to main clutch.
4. Main clutch transmits torque to front wheels according to pressing power. Transmission torque to front wheels is determined accordingto command current.
AWD CONTROL UNIT
Controls distribution of drive power between rear-wheel drive(0:100) and AWD (50:50) conditions according to signals from sen-
sors.
Self-diagnosis can be done with CONSULT-III.
AWD WARNING LAMP
Turns ON when there is a malfunction in AWD system. It indicates that fail-safe mode is engaged and vehicle
change to rear-wheel drive or shifting driving force- AWD (Front-wheels still have some driving torque).
Also turns ON when ignition switch is turned ON, for purpose of lamp check. Turns OFF approximately for 1
seconds after the engine starts if system is normal.
AWD Warning Lamp Indication
SDIA2270E
SDIA1844E
SDIA2273E
Condition AWD warning lamp
Lamp check Turns ON when ignition switch is turned ON. Turns OFF ap-
prox. 1 second after engine start.
AWD system malfunction ON
Protection function is activated due to heavy load to electric controlled
coupling. (AWD system is not malfunctioning and AWD system chang-
es to 2WD mode.) Rapid flashing: 2 times/second
(Flashing in approx. 1 minute and then turning OFF.)
Large difference in diameter of front/rear tires Slow flashing: 1 time/2 seconds
(Continuing to flash until turning ignition switch OFF)
Other than above (system normal) OFF
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