EC-624
< SERVICE INFORMATION >[VK45DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
ON BOARD REFUELING VA
POR RECOVERY (ORVR)
System DescriptionINFOID:0000000001326504
From the beginning of refueling, the air and vapor insi de the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: FLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO
2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-pr oof container and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-665, "
Fuel Pressure Check".
- Disconnect battery ground cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine an d check for fuel leaks at connection.
Do not attempt to top off the fuel tank afte r the fuel pump nozzle shuts off automatically.
Continued refueling may cause fu el overflow, resulting in fuel spray and possibly a fire.
Diagnosis ProcedureINFOID:0000000001326505
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 2.1 kg (4.6 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK IF EVAP CANISTER SATURATED WITH WATER
PBIB1068E
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ON BOARD DIAGNOSTIC (OBD) SYSTEMEC-649
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Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Perform AT-38, "
OBD-II Diagnostic Trouble Code (DTC)". (The DTC in TCM will be erased)
3. Select Service $04 with GST (Generic Scan Tool).
NO TOOLS
NOTE:
If the DTC is not for AT related items (see EC-595
), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once.
Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Perform AT-38, "
OBD-II Diagnostic Trouble Code (DTC)". (The DTC in the TCM will be erased.)
3. Change the diagnostic test mode from Mode II to Mode I by depressing the accelerator pedal. Refer to
EC-649, "
Malfunction Indicator Lamp (MIL)".
If the battery is disconnected, the emission-relate d diagnostic information will be lost within 24
hours.
The following data are cleared when the ECM memory is erased.
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes
- Freeze frame data
- 1st trip freeze frame data
- System readiness test (SRT) codes
- Test values
Actual work procedures are explained using a DTC as an ex ample. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures.
Malfunction Indicator Lamp (MIL)INFOID:0000000001326513
DESCRIPTION
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON with- out the engine running. This is a bulb check.
If the MIL does not light up, refer to DI-34
, or see EC-1194.
2. When the engine is start ed, the MIL should go off.
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following three functions.
SEF217U
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EC-652
< SERVICE INFORMATION >[VK45DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
tified codes can be identified by using the CONSULT-II
I or GST. A DTC will be used as an example for how to
read a code.
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The “A ” is indicated by the number of eleven flashes. The length of time the
1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-second) - OFF (0.6-second)
cycle.
The 100th-digit numeral and lower digit numerals cons ist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an inte rval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occu rs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classi fied by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-595
)
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in t he ECM by depressing accelerator pedal. Refer to "How
to Erase Diagnostic Test Mode II (Self-diagnostic Results)".
If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours.
Be careful not to erase the stored memo ry before starting trouble diagnoses.
OBD System Operation ChartINFOID:0000000001326514
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
When the same malfunction is detected in two consec utive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to EC-632, "
Two Trip Detection
Logic".
The MIL will go off after the vehicle is driven 3 time s (driving pattern B) with no malfunction. The drive is
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs
while counting, the counter will reset.
The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec-
PBIB3005E
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BASIC SERVICE PROCEDUREEC-663
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1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningINFOID:0000000001326520
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to l
earn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal . It must be performed each time harness connector of
electric throttle control ac tuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningINFOID:0000000001326521
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
Each time electric throttle control actuator or ECM is replaced.
Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
Battery voltage: More than 12.9V (At idle)
Engine coolant temperature: 70 - 99 °C (158 - 210 °F)
PNP switch: ON
Electric load switch: OFF (Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
started the headlamp will not be illuminated.
Steering wheel: Neutral (Straight-ahead position)
Vehicle speed: Stopped
Transmission: Warmed-up
- With CONSULT-III: drive vehicle unt il “ATF TEMP SE 1” in “DATA MONITOR” mode of “A/T” system indi-
cates less than 0.9V.
- Without CONSULT-III: driv e vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-III
1. Perform EC-662, "Accelerator Pedal Released Position Learning".
2. Perform EC-663, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREP ARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEA RN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-III screen. If “CMPLT” is not displayed, Idle Air Vol-
ume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to
the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
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TROUBLE DIAGNOSISEC-673
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Symptom Matrix ChartINFOID:0000000001326526
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2 EC-1155
Fuel pressure regulator system 334444444 4EC-665
Fuel injector circuit 11232 22 2EM-190
Evaporative emission system 334444444 4EC-618
Air Positive crankcase ventilation sys-
tem 334444444 41
EC-629
Incorrect idle speed adjustment 1 1 1 1 1 EC-658
Electric throttle control actuator 112332222 2 2EC-1092,
EC-1102
IgnitionIncorrect ignition timing adjustment33111 11 1 EC-658
Ignition circuit 11222 22 2EC-1166
Main power supply and ground circuit 22333 33 23 EC-718
Mass air flow sensor circuit
1
12 2
222 2 EC-761,
EC-768
,
Engine coolant temperature sensor circuit
333
EC-779
,
EC-790
A/F sensor 1 circuit EC-798
,
EC-806
,
EC-814
,
EC-822
,
EC-1129
Throttle position sensor circuit
22EC-784
,
EC-889
,
EC-1041
,
EC-1043
,
E C - 111 6
Accelerator pedal position sensor circuit 3 2 1 EC-1009
,
EC-1104
,
E C - 111 0
,
EC-1122
Knock sensor circuit 2 3 EC-902
Crankshaft position sensor (POS) circuit 2 2EC-906
Camshaft position sensor (PHASE) circuit 3 2EC-911
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EC-674
< SERVICE INFORMATION >[VK45DE]
TROUBLE DIAGNOSIS
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Vehicle speed signal circuit 2 3 3 3
EC-992
Power steering pressure sensor circuit 2 3 3EC-998
ECM 22333333333EC-1003,
EC-1007
Intake valve timing control solenoid valve cir-
cuit 32 13223 3
EC-754
PNP switch circuit 3 3 3 3 3 EC-1014
Refrigerant pressure sensor circuit 2 3 3 4EC-1177
Electrical load signal circuit 3EC-1147
Air conditioner circuit 223333333 3 2AT C - 3 2
VIAS control solenoid valve circuit 1EC-1080
ABS actuator and electric unit (control unit) 4EC-1028
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
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TROUBLE DIAGNOSISEC-675
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SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank 5
5 FL-10
Fuel piping 5 5 5 5 5 5
EM-190
Va p o r l o c k —
Valve deposit 5 555 55 5 —
Poor fuel (Heavy weight gasoline,
Low octane) —
Air Air duct
55555 5 EM-173
Air cleaner
EM-173
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555 EM-173
Electric throttle control actuator
EM-175
Air leakage from intake manifold/
Collector/GasketEM-175
Cranking Battery
111111
11
SC-4
Generator circuit
SC-19
Starter circuit 3SC-8
Signal plate 6EM-241
PNP switch 4AT- 1 0 2
Engine Cylinder head
55555 55 5 EM-226
Cylinder head gasket 4 3
Cylinder block
66666 66 6 4
EM-241
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nism Timing chain
55555 55 5 EM-199
Camshaft
EM-211
Intake valve timing controlEM-199
Intake valve
3EM-199
Exhaust valve
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EC-676
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TROUBLE DIAGNOSIS
1 - 6: The numbers refer to the order of inspection.Exhaust Exhaust manifold/Tube/Muffler/
Gasket 55555 55 5 EM-179
,
EX-3
Three way catalyst
Lubrica-
tion Oil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5 EM-183
,
LU-29
, LU-
26, LU-27
Oil level (Low)/Filthy oil LU-23
Cooling
Radiator/Hose/Radiator filler cap
55555 55 45 CO-40,
CO-44
Thermostat 5 CO-52
Water pumpCO-50
Water galleryCO-36
Cooling fan
5CO-48
Coolant level (Low)/Contaminat-
ed coolant
CO-37
IVIS (INFINITI Vehicle Immobilizer System —
NATS)11 EC-631 or
BL-185
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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