Page 467 of 3924
ATC-62
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR MOTOR
SYMPTOM: Discharge air temperature does not change.
Perform diagnosis procedure. Refer to ATC-54, "
LAN System Circuit".
Air Mix Door Motor PBR CircuitINFOID:0000000001328187
SYMPTOM
Discharge air temperature does not change.
PBR circuit is open or shorted.
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR MOTOR PBR
Perform diagnosis procedure. Refer to ATC-54, "LAN System Circuit".
Intake Door Motor CircuitINFOID:0000000001328188
SYMPTOM Intake door does not change.
Intake door motor does not operate normally.
INSPECTION FLOW
RJIA0894E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 468 of 3924

TROUBLE DIAGNOSISATC-63
< SERVICE INFORMATION >
C
DE
F
G H
I
K L
M A
B
AT C
N
O P
SYSTEM DESCRIPTION
Component Parts
Intake door control system components are: Unified meter and A/C amp.
Intake door motor (LCU)
A/C LAN system (PBR built-in mode door motor, air mix door motor and intake door motor)
In-vehicle sensor
Ambient sensor
Sunload sensor
*1 AT C - 5 0 , "Operational Check"*2AT C - 4 3 , "Self-Diagnosis Function",
see No. 4 to 6. *3
AT C - 8 6 , "Ambient Sensor Circuit"
*4 AT C - 8 8 , "In-vehicle Sensor Circuit"*5AT C - 9 1 , "Sunload Sensor Circuit"*6 AT C - 9 4 , "Intake Sensor Circuit"
*7 AT C - 5 9 , "Air Mix Door Motor Circuit"*8AT C - 3 2 , "How to Perform Trouble
Diagnosis for Quick and Accurate
Repair"
*9 AT C - 4 3 , "Self-Diagnosis Function",
see No. 13.
*10 AT C - 5 4 , "
LAN System Circuit"*11AT C - 1 0 6
SJIA1807E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 469 of 3924

ATC-64
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Intake sensor
System Operation
The intake door control determines intake door position based on the ambient temperature, the intake air tem-
perature and the in-vehicle temperature. When the DEF, or OFF switches are pressed or A/C switch is OFF,
the unified meter and A/C amp. sets the intake door at the FRE position.
Intake Door Control Specification
COMPONENT DESCRIPTION
Intake Door Motor
The intake door motor is attached to the blower unit. It rotates so that
air is drawn from inlets set by the unified meter and A/C amp. Motor
rotation is conveyed to a lever which activates the intake door.
DIAGNOSIS PROCEDURE FOR INTAKE DOOR MOTOR
SYMPTOM: Intake door motor does not operate normally.
Perform diagnosis procedure. Refer to ATC-54, "
LAN System Circuit".
Blower Motor CircuitINFOID:0000000001328189
SYMPTOM: Blower motor operation is malfunctioning.
INSPECTION FLOW
SJIA1588E
RJIA1787E
RJIA0897E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 470 of 3924

TROUBLE DIAGNOSISATC-65
< SERVICE INFORMATION >
C
DE
F
G H
I
K L
M A
B
AT C
N
O P
SYSTEM DESCRIPTION
Component Parts
Fan speed control system components are:
Unified meter and A/C amp.
A/C LAN system (PBR built-in mode door motor, air mix door motor and intake door motor)
In-vehicle sensor
Ambient sensor
Sunload sensor
*1 AT C - 5 0 , "Operational Check"*2AT C - 4 3 , "Self-Diagnosis Function",
see No. 4. *3
AT C - 4 3 , "Self-Diagnosis Function",
see No. 6.
*4 AT C - 8 6 , "
Ambient Sensor Circuit"*5AT C - 8 8 , "In-vehicle Sensor Circuit"*6 AT C - 9 1 , "Sunload Sensor Circuit"
*7AT C - 9 4 , "Intake Sensor Circuit"*8AT C - 3 2 , "How to Perform Trouble Di-
agnosis for Quick and Accurate Re-
pair"
*9 AT C - 4 3 , "Self-Diagnosis Function",
see No. 13.
*10 "DIAGNOSIS PROCEDURE FOR BLOWER MOTOR" *11
EC-193
(VQ35DE) or EC-779
(VK45DE)
SJIA1808E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 471 of 3924

ATC-66
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Intake sensor
System Operation
Automatic Mode
In the automatic mode, the blower motor speed is calculated by the unified meter and A/C amp. based on the
input from the PBR, in-vehicle sensor, sunl oad sensor, intake sensor and ambient sensor.
When the air flow is increased, the duty ratio of the blower fan motor’s drive signal is changed at 8%/sec. to
prevent a sudden increase in air flow.
In addition to manual air flow control and the usual automat ic air flow control, starting air flow control, low
water temperature starting control and high passenger co mpartment temperature starting control are avail-
able.
Starting Fan Speed Control
Start up from COLD SOAK Condition (Automatic mode)
In a cold start up condition where the engine coolant temperature is below 56 °C (133 °F), the blower will not
operate for a short period of time (up to 150 seconds ). The exact start delay time varies depending on the
ambient and engine coolant temperature.
In the most extreme case (very low ambient) the blower starting delay will be 150 seconds as described
above. After this delay, the blower will operate at lo w speed until the engine coolant temperature rises above
56 °C (133 °F), and then the blower speed will increase to the objective speed.
Start up from usual or HOT SOAK Condition (Automatic mode)
The blower will begin operation momentarily after the AU TO switch is pressed. The blower speed will gradu-
ally rise to the objective speed over a time period of 3 seconds or less (actual time depends on the objective
blower speed).
Blower Speed Compensation
Sunload
When the in-vehicle temperature and the set temperature are very close, the blower will be operating at low
speed. The low speed will vary depending on the sunload. Du ring conditions of low or no sunload, the blower
speed is at duty ratio 25%. During high sunload conditi ons, the unified meter and A/C amp. raise the blower
speed (duty ratio 49%).
Fan Speed Control Specification
RJIA1995E
RJIA1996E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 474 of 3924
TROUBLE DIAGNOSISATC-69
< SERVICE INFORMATION >
C
DE
F
G H
I
K L
M A
B
AT C
N
O P
Confirm smooth rotation of the blower motor.
Ensure that there are no foreign particles inside the blower unit.
Magnet Clutch CircuitINFOID:0000000001328190
SYMPTOM: Magnet clutch does not engage.
INSPECTION FLOW
RJIA0905E
*1 AT C - 9 4 , "Intake Sensor Circuit"*2AT C - 8 6 , "Ambient Sensor Circuit"*3 AT C - 4 3 , "Self-Diagnosis Function",
see No. 13.
SJIA1590E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 475 of 3924

ATC-70
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
SYSTEM DESCRIPTION
Unified meter and A/C amp. controls compressor operation by ambient temperature, intake air temperature
and signal from ECM.
Low Temperature Protection Control
Unified meter and A/C amp. will turn the compressor ON or OFF as determined by a signal detected by ambi-
ent sensor and intake sensor.
When ambient temperature is higher than −2 °C (28 °F), the compres-
sor turns ON. The compressor turns OFF when ambient temperature
is lower than −5 °C (23 °F).
When intake air temperature is higher than 1 °C (34 °F), the compres-
sor turns ON. The compressor turns OFF when intake air tempera-
ture is lower than −5 °C (23 °F).
DIAGNOSIS PROCEDURE FOR MAGNET CLUTCH
SYMPTOM: Magnet clutch does not engage when A/C switch is ON.
1.CHECK AMBIENT SENSOR AND INTAKE SENSOR CIRCUIT
Check ambient sensor and intake sensor. Refer to ATC-43, "
Self-Diagnosis Function", see No. 9 and 11.
*4 "DIAGNOSIS PROCEDURE FOR
MAGNET CLUTCH" *5
AT C - 7 5 , "Insufficient Cooling"*6AT C - 5 0 , "Operational Check"
*7AT C - 4 3 , "Self-Diagnosis Function",
see No. 4 to 6. *8
AT C - 3 2 , "How to Perform Trouble Di-
agnosis for Quick and Accurate Re-
pair"
RHA094GB
SJIA0267E
SJIA1608E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 476 of 3924

TROUBLE DIAGNOSISATC-71
< SERVICE INFORMATION >
C
DE
F
G H
I
K L
M A
B
AT C
N
O P
OK or NG
OK >> GO TO 2.
NG >> Malfunctioning ambient sensor: Refer to ATC-86, "
Ambient Sensor Circuit".
Malfunctioning intake sensor: Refer to ATC-94, "
Intake Sensor Circuit".
2.PERFORM IPDM E/R AUTO ACTIVE TEST
Perform “IPDM E/R auto active test”. Refer to PG-20, "
Auto Active Test".
Does the magnet clutch operate?
YES >> WITH CONSULT-III: GO TO 5 WITHOUT CONSULT-III: GO TO 6.
NO >> Check 10A fuse (No. 79, located in IPDM E/R). Refer to PG-23, "
IPDM E/R Terminal Arrange-
ment", and GO TO 3.
3.CHECK CIRCUIT CONTINUITY BETWEEN IPDM E/R AND COMPRESSOR
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector and compressor connector.
3. Check continuity between IPDM E/R harness connector E8 ter- minal 33 and compressor harness connector F2 terminal 1.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4.CHECK MAGNET CLUTCH CIRCUIT
Check for operation sound when applying battery voltage direct cur-
rent to terminal.
OK or NG
OK >> 1. Replace IPDM E/R. 2. Go to self-diagnosis procedure ATC-43, "
Self-Diag-
nosis Function" and perform self-diagnosis STEP-4.
Confirm that magnet clutch operation normal.
NG >> 1. Replace magnet clutch.
2. Go to self-diagnosis procedure ATC-43, "
Self-Diag-
nosis Function" and perform self-diagnosis STEP-4.
Confirm that magnet clutch operation normal.
5.CHECK BCM INPUT (COMPRESSOR ON) SIGNAL
Check compressor ON/OFF signal in “Data monitor”. Refer to ATC-32, "
CONSULT-III Function".
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.
6.CHECK CIRCUIT CONTINUITY BETWEEN BC M AND UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Disconnect BCM connector and unified meter and A/C amp. connector.
33 – 1 : Continui ty should exist.
RJIA2004E
RJIA2005E
A/C SW ON : AIR COND SW ON
A/C SW OFF : AIR COND SW OFF
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C