
ATC-28
< SERVICE INFORMATION >
AIR CONDITIONER CONTROL
When pressing AUTO switch, air inlet, air outlet, fan speed, and discharge air temperature are automatically
controlled.
TEMPERATURE CONTROL SWITCH (POTENTIO TEMPERATURE CONTROL) (DRIVER SIDE)
The set temperature is increased or decreased with this switch.
TEMPERATURE CONTROL SWITCH (POTENTIO TEMPERATURE CONTROL) (PASSENGER
SIDE)
The set temperature is increased or decreased with this switch.
When the temperature switch is pressed, the DUA L switch indicator will automatically illuminate.
INTAKE SWITCH
When intake switch is ON, REC LED turns ON, and air inlet is fixed to REC.
When press intake switch again, FRE LED turns ON, and air inlet is fixed to FRE.
When intake switch is pressed for approximately 1. 5 seconds or longer, FRE and REC LEDs blink twice.
Then, automatic control mode is entered. Inlet status is displayed by LED even during automatic controlled.
When FRE LED is turned ON, shifting mode position to D/ F or DEF, or when compressor is turned from ON
to OFF, intake switch is automatically turned OFF (fixed to FRE mode). REC mode can be re-entered by
pressing intake switch again, and then compressor is turned ON. (Except D/F or DEF position)
DEFROSTER (DEF) SWITCH
Mode doors are set to the defrost position with this switch . Also, intake doors are set to the outside air position,
and compressor turns ON.
REAR WINDOW DEFOGGER SWITCH
When illumination is ON, rear window is defogged.
OFF SWITCH
Compressor and blower are OFF, the intake door s and the mode doors are automatically controlled.
A/C SWITCH
Compressor is ON or OFF with this switch.
(Pressing the A/C switch when the A/C switch is ON will turn OFF the A/C switch and compressor.)
MODE SWITCH
The air discharge outlets is controlled with this switch.
FAN SWITCH
The blower speed is manually controlled with this swit ch. Seven speeds are available for manual control (as
shown on the display screen).
DUAL SWITCH
When the DUAL switch indicator is illuminated, the driver side and passenger side temperature can each be set independently.
When the DUAL switch indicator is not illuminated, t he driver side setting temperature is applied to both
sides.
Fail-Safe FunctionINFOID:0000000001328171
If a communication error exists between the unified meter and A/C amp., and the A/C and AV switch for 30
seconds or longer, air conditioner is controlled under following conditions:
Compressor : ON
Air outlet : AUTO
Air inlet : FRE (Fresh)
Blower fan speed : AUTO
Set temperature : Setting befo re communication error occurs
Display : OFF
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TROUBLE DIAGNOSISATC-33
< SERVICE INFORMATION >
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Intake door does not change. Go to Trouble Diagnosis Procedure for Intake Door Motor. (LAN) AT C - 6 2 , "Intake
Door Motor Circuit"Intake door motor does not operate normally.
Blower motor operation is malfunctioning. Go to Trouble Diagnosis Procedure for Blower Motor.
AT C - 6 4 , "
Blower
Motor Circuit"
Magnet clutch does not engage. Go to Trouble Diagnosis Procedure for Magnet Clutch.AT C - 6 9 , "Magnet
Clutch Circuit"
Insufficient cooling Go to Trouble Diagnosis Procedure for Insufficient Cooling.
AT C - 7 5 , "Insufficient
Cooling"
Insufficient heating Go to Trouble Diagnosis Procedure for Insufficient Heating.AT C - 8 2 , "Insufficient
Heating"
Noise Go to Trouble Diagnosis Procedure for Noise.
AT C - 8 3 , "Noise"
Self-diagnosis cannot be performed. Go to Trouble Diagnosis Procedure for Self-diagnosis.AT C - 8 4 , "Self-Diag-
nosis"
Memory function does not operate. Go to Trouble Diagnosis Procedure for Memory Function.
AT C - 8 5 , "Memory
Function"
Symptom Reference Page
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ATC-42
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Auto Amp. Terminal and Reference Value
INFOID:0000000001328180
Measure voltage between each terminal and ground by referring ter-
minals and reference value for unified meter and A/C amp.
PIN CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUE FOR UNIFIED METER AND A/C AMP.
SJIA1566E
RJIA1966E
Te r m i n a l
No. Wire
color ItemIgnition
switch Condition Vo l ta g e
(V)
1LCAN-H — — —
11 P C A N - L — — —
21 R/W Power supply from BAT OFF — Battery voltage
22 W Power supply from IGN ON — Battery voltage
29 B Ground (Power) ON — Approx. 0
30 B Ground ON — Approx. 0
35 LG Power supply from ACC ACC — Battery voltage
39 Y Ambient sensor — — —
40 BR/W In-vehicle sensor — — —
41 P Intake sensor — — —
42 R/Y Compressor ON signal ON A/C switch: ON
(Blower motor operates.)
Approx. 0
OFF switch: ON
(A/C system: OFF)
SJIA1423J
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TROUBLE DIAGNOSISATC-45
< SERVICE INFORMATION >
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Does code No. 20 appear on the display?
YES >> GO TO 3.
NO >> GO TO 13.
3.CHECK TO ADVANCE SELF-DIAGNOSIS STEP-3
Press temperature control (UP) switch (driver side).
Advance to self
-diagnosis STEP-3?
YES >> GO TO 4.
NO >> Replace A/C and AV switch. (Temperat ure control switch is malfunctioning.)
4.CHECK TO RETURN SELF-DIAGNOSIS STEP-2
Press temperature control (DOWN) switch (driver side).
Return to self
-diagnosis STEP-2?
YES >> GO TO 5.
NO >> Malfunctioning A/C and AV switch or unified meter and A/C amp. Refer to ATC-84, "
Self-Diagno-
sis".
5.STEP-3: MODE DOOR AND INTAKE DOOR POSITIONS ARE CHECKED
Press temperature control (UP) switch (driver side).
Does code No. 30 appear on the display?
YES >> GO TO 6.
NO >> GO TO 14.
6.STEP-4: OPERATION OF EA CH DOOR MOTOR IS CHECKED
1. Press temperature control (UP) switch (driver side).
2. Press (DEF) switch. Code No. of each door motor test is indicated on the display.
>> GO TO 7.
7.CHECK ACTUATORS
SJIA1778E
SJIA1779E
SJIA1780E
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ATC-46
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Refer to the following chart and check discharge air flow, air temper-
ature, blower motor duty ratio and compressor operation.
Checks must be made visually, by listening the sound, or by touching air outlets with hand, etc. for improper
operation.
*1: FOOT position during automatic control. Refer to "AUXILIARY MECHANISM: FOOT POSITION SETTING
TRIMMER".
OK or NG
OK >> GO TO 8.
NG >> Air outlet does not change.
Go to Mode Door Motor Circuit. Refer to ATC-57, "
Mode Door Motor Circuit".
Intake door does not change. Go to Intake Door Motor Circuit. Refer to ATC-62, "
Intake Door Motor Circuit".
Discharge air temperature does not change. Go to Air Mix Door Motor Circuit. Refer to ATC-59, "
Air Mix Door Motor Circuit".
Blower motor operation is malfunctioning.
Go to Blower Motor Circuit. Refer to ATC-64, "
Blower Motor Circuit".
Magnet clutch does not engage. Go to Magnet Clutch Circuit. Refer to ATC-69, "
Magnet Clutch Circuit".
8.STEP-5: TEMPERATURE OF EACH SENSOR IS CHECKED
1. Press temperature control (UP) switch (driver side).
2. Code No. 51 appears on the display.
>> GO TO 9.
9.CHECK AMBIENT SENSOR
Press (DEF) switch one time. Temperature detected by ambient
sensor is indicated on the display.
NOTE:
If the temperature indicated on the display greatly differs from the
actual temperature, check sensor circuit first, and then check sensor.
OK or NG
OK >> GO TO 10.
NG >> Go to Ambient Sensor Circuit. Refer to ATC-86, "
Ambi-
ent Sensor Circuit".
SJIA0302E
Code No. 414243444546
Mode door position VENT B/L 1 B/L 2
FOOT
*1D/F DEF
Intake door position REC REC 20% FRE FRE FRE FRE
Air mix door position FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT FULL HOT
Blower motor duty ratio 37% 91% 65% 65% 65% 91%
Compressor ON ON OFF OFF ON ON
Electronic control valve
(ECV) duty ratio 100% 100% 0% 0% 50% 100%
PJIA0151E
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TROUBLE DIAGNOSISATC-47
< SERVICE INFORMATION >
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10.CHECK IN-VEHICLE SENSOR
Press (DEF) switch for the second time. Temperature detected
by in-vehicle sensor is indicated on the display.
NOTE:
If the temperature indicated on the display greatly differs from the
actual temperature, check sensor circuit first, and then check sensor.
OK or NG
OK >> GO TO 11.
NG >> Go to In-vehicle Sensor Circuit. Refer to ATC-88, "
In-
vehicle Sensor Circuit".
11 .CHECK INTAKE SENSOR
Press (DEF) switch for the third time. Temperature detected by
intake sensor is indicated on the display.
NOTE:
If the temperature indicated on the display greatly differs from the
actual temperature, check sensor circuit first, and then check sensor.
OK or NG
OK >> GO TO 12.
NG >> Go to Intake Sensor Circuit. Refer to ATC-94, "
Intake
Sensor Circuit".
12.CHECK CAN COMMUNICATION ERROR
1. Press intake switch.
2. CAN communication error between the unified meter and A/C amp. and the display control unit can be detected as self-diag-
nosis results. (If plural errors occur, the display of each error will
blink twice for 0.5 second intervals.)
OK or NG
OK >> 1. Turn ignition switch OFF or AUTO switch ON. 2. INSPECTION END
NG >> Go to CAN communication. Refer to BCS-11, "
CON-
SULT-III Function (BCM)".
Unified meter and A/C amp. - Display control unit
13.CHECK MALFUNCTIONING SENSOR AND DOOR MOTOR
Refer to the following chart for malfunctioning code No.
(If two or more sensors and door motors malfuncti on, corresponding code Nos. indicates 1 second each.)
*1: Perform self-diagnosis STEP-2 under sunshine.
PJIA0152E
PJIA0153E
SJIA1611E
Code No. Malfunctioning sensor and door motor (Including circuits) Reference page 21 / −21 Ambient sensor ATC-86, "
Ambient Sensor Circuit"
22 / −22 In-vehicle sensor AT C - 8 8 , "In-vehicle Sensor Circuit"
24 / −24 Intake sensor AT C - 9 4 , "Intake Sensor Circuit"
25 / −25
Sunload sensor*1AT C - 9 1 , "Sunload Sensor Circuit"
26 / −26 Air mix door motor PBR (Driver side)
AT C - 6 2 , "Air Mix Door Motor PBR Circuit"27 / −27 Air mix door motor PBR (Passenger side)
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ATC-48
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
When performing indoors, aim a light (more than 60 W) at sunload sensor, otherwise code No. 25 will indicate
despite that sunload sensor is functioning properly.
>> INSPECTION END
14.CHECK MALFUNCTIONING DOOR MOTOR POSITION SWITCH
Mode and/or intake door motor PBR(s) is/are malfunctioning.
(If two or more mode or intake door motors malfunc tion, corresponding code Nos. indicates 1 second each.)
*1: If mode door motor harness c onnector is disconnected, the following display pattern will appear.
31 →32 →33 →34 →35 →36 →Return to 31
*2: If intake door motor harness connector is disconnected, the following display pattern will appear.
37 →38 →39 →Return to 37
*3: FOOT position during automatic control. Refer to "AUXILIARY MECHANISM: FOOT POSITION SETTING
TRIMMER".
>> INSPECTION END
AUXILIARY MECHANISM: TEMPERATURE SETTING TRIMMER
The trimmer compensates for differences in range of ±3 °C ( ±6 °F) between temperature setting (displayed dig-
itally) and temperature felt by customer.
Operating procedures for this trimmer are as follows:1. Begin self-diagnosis STEP-5 mode. Refer to "Self-diagnosis Function".
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows “61” in auxiliary mechanism. It ta kes approximately 3 seconds to enable setting operation.
SJIA1781E
Code No. *1 *2Mode or intake door position Reference page
31 VENT
Mode door motorAT C - 5 7 , "
Mode Door Motor Circuit"
32 B/L 1
33 B/L 2
34
FOOT
*3
35 D/F
36 DEF
37 FRE
Intake door motorATC-62, "
Intake Door Motor Circuit"38 20% FRE
39 REC
SJIA1782E
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ATC-50
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
4. Press the mode switch as desired.
When battery cable is disconnected or battery voltage is below 10 V, trimmer operation is canceled. Wind dis-
tribution ratio set becomes that of initial condition.
AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION
When ignition switch is turned from OFF to ON, inlet port memory function at manual mode can be set.
Operating procedures for this trimmer are as follows:1. Begin self-diagnosis STEP-5 mode. Refer to "Self-diagnosis Function".
2. Press (fan) UP switch to set system in auxiliary mode.
3. Press the intake switch as desired.
When battery cable is disconnected or battery voltage is below 10 V, memory function is canceled. Memory
function set becomes that of initial condition.
Operational CheckINFOID:0000000001328182
The purpose of the operational check is to c heck if the individual system operates properly.
CHECKING MEMORY FUNCTION
1. Press the temperature control (UP) switch (driver side) until 32°C (90 °F) is displayed.
2. Press OFF switch.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous temperature.
7. Press OFF switch.
If NG, go to trouble diagnosis procedure for ATC-85, "
Memory Function".
If OK, continue the check.
CHECKING BLOWER
SJIA1581E
LED status of
FRE position LED status of
REC position Setting status
Setting changeover
method
FRE REC
OFF OFF AUTO control AUTO control
Intake SW: ON
OFF ON AUTO control (Initial setting)
Manual REC status is memorized.
(Initial setting)
ON OFF Manual FRE status is memorized. AUTO control
ON ON Manual FRE status is memorized. Manual REC status is memorized.
Conditions : Engine running at normal operating temperature
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