TROUBLE DIAGNOSIS FOR SYMPTOMSBRC-49
< SERVICE INFORMATION > [VDC/TCS/ABS]
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TROUBLE DIAGNOSIS FOR SYMPTOMS
Excessive ABS Function Operation FrequencyINFOID:0000000001327692
1.CHECK FRONT AND REAR AXLE
Make sure there is no excessive looseness in the front and rear axles.
OK or NG
OK >> GO TO 2.
NG >> Check front or rear axle system.
2.CHECK WHEEL SENSOR
Perform following inspection for wheel sensor:
Sensor mount and damage inspection
Sensor rotor mount and damage inspection
Sensor connector connection inspection
Sensor harness inspection
OK or NG
OK >> GO TO 3.
NG >> Replace sensor or sensor rotor.
3.CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 2 seconds after the ignition switch is turned ON or when driv-
ing.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-26, "
Self-Diagnosis".
Unexpected Pedal ReactionINFOID:0000000001327693
1.CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is the stroke too long?
YES >> Bleed air from brake piping. Check brake pedal, brake booster, and master cylinder mount for play, looseness, and brakesystem for fluid leaks, etc. If any malfunctions are found, make repair.
NO >> GO TO 2.
2.CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) c onnector E56 and make sure that braking force is suf-
ficient when ABS in not operating. After the inspection, reconnect connector.
OK or NG
OK >> CHECK WHEEL SENSOR. Refer to BRC-49, "Excessive ABS Function Operation Frequency".
NG >> Check brake system.
The Braking Distance Is LongINFOID:0000000001327694
CAUTION:
On slippery road surfaces, the st opping distance might be longer wi th the ABS operating than when
the ABS is not operating.
1.CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector E56 to deactivate ABS. In this condition,
check stopping distance. After inspection, connect connector.
OK or NG
OK >> Bleed air from brake piping. Check brake system.
NG >> CHECK WHEEL SENSOR. Refer to BRC-49, "
Excessive ABS Function Operation Frequency".
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BRC-50
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
The ABS Function Does Not Operate
INFOID:0000000001327695
CAUTION:
The ABS does not operate when the sp eed is 10 km/h (6 MPH) or less.
1.CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 2 seconds after the ignition switch is turned ON or when driv-
ing.
OK or NG
OK >> CHECK WHEEL SENSOR. Refer to BRC-49, "Excessive ABS Function Operation Frequency".
NG >> Perform self-diagnosis. Refer to BRC-26, "
Self-Diagnosis".
Pedal Vibration or ABS Operation Sound OccursINFOID:0000000001327696
CAUTION:
Under the following conditions, when brake pedal is lightly depressed (just place a foot on it), ABS is
activated and vibration is felt. However, this is normal.
When shifting gears
When driving on slippery road
During cornering at high speed
When passing over bumps or grooves
When pulling away just after st arting engine [at approximately 10 km/h (6 MPH) or higher]
1.SYMPTOM CHECK 1
Check if pedal vibration or operati on sound occurs when engine is started.
OK or NG
OK >> Perform self-diagnosis. Refer to BRC-26, "Self-Diagnosis".
NG >> GO TO 2.
2.SYMPTOM CHECK 2
Check symptom when electrical component (headlamps, etc.) switches are operated.
Does the symptom occur when the electrical component (head lamp, etc.) switches are operated?
YES >> Check if there is a radio, antenna, antenna lead wi re, or wiring close to ABS actuator and electric
unit (control unit) (or its wiring), and if there is, move it farther away.
NO >> CHECK WHEEL SENSOR. Refer to BRC-49, "
Excessive ABS Function Operation Frequency".
Vehicle Jerks During VDC/TCS/ABS ControlINFOID:0000000001327697
1.CHECK ENGINE SPEED SIGNAL
Perform CONSULT-III “DATA MONITOR” to check engine speed.
Is engine speed at idle 400 rpm or higher?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 2 seconds after the ignition switch is turned ON or when driv-
ing.
OK or NG
OK >> System is normal.
NG >> GO TO 3.
3.CHECK ECM SELF-DIAGNOSTIC RESULTS
Perform ECM self-diagnosis.
Are self-diagnosis items displayed?
YES >> Check the corresponding items. Refer to EC-89(VQ35DE), EC-666(VK45DE) in “Engine Control
(EC section)”.
NO >> GO TO 4.
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BRC-52
< SERVICE INFORMATION >[VDC/TCS/ABS]
WHEEL SENSORS
WHEEL SENSORS
Removal and InstallationINFOID:0000000001327698
REMOVAL
1. Disconnect wheel sensor connector.
2. Remove wheel sensor mounting bolts, grommets (front sensor) and clip.
3. Remove wheel sensor.
CAUTION:
Be careful of the followin
g when installing sensor.
As much as possible, avoid rotati ng sensor when removing it. Pull sensors out without pulling on
sensor harness.
Take care to avoid damaging sensor edges or roto r teeth. Remove wheel sensor first before remov-
ing front wheel hub and bearing assembly and rear fina l drive. This is to avoid damage to sensor wir-
ing and loss of sensor function.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Be careful of the follow ing when installing sensor. Tighten in stallation bolts to specified torques.
When installing, make sure there is no foreign material such as iron chips on pick-up and mounting
hole of sensor. Make sure no foreign material h as been caught in the sensor rotor. Remove any for-
eign material and clean the mount.
When installing front sensor, be sure to press rubber grommets in until they lock at the three loca-
tions shown in the figure (2 at shock absorbers and 1 at body pa nel). When installed, harness must
not be twisted. White line on ha rness must be visible from front.
When installing rear sensor, attach harness at rear suspension member securely. Besides, harness
must not be twisted when installed.
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SENSOR ROTORBRC-53
< SERVICE INFORMATION > [VDC/TCS/ABS]
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SENSOR ROTOR
Removal and InstallationINFOID:0000000001327699
REMOVAL
Front
Sensor rotor cannot be disassembled. To replace sensor rotor, replace wheel hub and bearing assembly.
Refer to FAX-4, "
Removal and Installation"(2WD models), FAX-11, "Removal and Installation"(AWD models).
Rear
Follow procedure below to remove rear sensor rotor.
- Remove side flange. Refer to RFD-14, "
Removal and Installation".
- Using a bearing replacer and puller, remove sensor rotor from side flange.
INSTALLATION
Front
Sensor rotor cannot be disassembled. To replace sensor rotor, replace wheel hub and bearing assembly.
Refer to FAX-4, "
Removal and Installation"(2WD models), FAX-11, "Removal and Installation"(AWD models).
Rear
Follow procedure below to install rear sensor rotor.
- Using a drifts, press rear sensor rotor onto side flange.
- Install side flange. Refer to RFD-14, "
Removal and Installation".
Tool number A: ST30720000 (J-25405)
B: ST27863000 ( — )
C: KV40104710 ( — )
SFIA3387E
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BRC-54
< SERVICE INFORMATION >[VDC/TCS/ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and InstallationINFOID:0000000001327700
REMOVAL
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Loosen brake tube flare nuts, then remove brake tubes
from ABS actuator and electric unit (control unit).
3. Remove LH side fender protector. Refer to EI-24
.
4. Remove ABS actuator and electric unit (control unit) mounting nuts.
5. Remove ABS actuator and electric unit (control unit) from vehicle.
CAUTION:
Be careful of the following wh en removing ABS actuator and electric unit (control unit).
If the part number on the part number label (p asted on actuator upper surface) is the same, ABS
actuator and electric unit (c ontrol unit) can not be used on another vehicle.
If it is used on another vehicle, ABS warning lamp, SLIP indicator lamp and VDC OFF indicator lamp
may turn ON or VDC/TCS/ABS may not operate normally.
When replacing ABS actuator an d electric unit (control unit), must use new service parts.
Before servicing, disconnect battery cables.
To remove brake tube, use a flare nut torque wrench to prevent flare nuts and brake tube from being
damaged. To install, use a flare nut torque wren ch (commercial service tool) and tighten to the spec-
ified torque.
Do not apply excessive impact to actuator, such as dropping it.
Do not remove and install ABS actuator and el ectric unit (control unit) by holding harness.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Be careful of the following wh en installing ABS actuator and electric unit (control unit).
Tighten the mounting bolts and nuts to the specified torque.
After the work, bleed air from brake piping. Refer to BR-8, "
Bleeding Brake System".
After installing vehicle harness connector in th e actuator, make sure connector is securely locked.
When replacing ABS actuator and el ectric unit (control unit), calibrate steering angle sensor neutral
position and decel G sensor. Refer to BRC-8
.
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G SENSORBRC-55
< SERVICE INFORMATION > [VDC/TCS/ABS]
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G SENSOR
Removal and InstallationINFOID:0000000001327701
REMOVAL
1. Remove center console. Refer to IP-11, "Removal and Installa-
tion".
2. Disconnect G sensor harness connector.
3. Remove G sensor mounting bolts. Then remove G sensor from vehicle.
CAUTION:
Do not drop or strike G sensor, because it has little endurance
to impact.
Do not use power tool etc., because G sensor is weak for the impact.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Do not drop or strike G sensor, becau se it has little endurance to impact.
After performing above works, calibrate decel G sensor (AWD models). Refer to BRC-8, "
Calibration
of Decel G Sensor (AWD Models)".
PFIA0602E
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BRC-56
< SERVICE INFORMATION >[VDC/TCS/ABS]
STEERING ANGLE SENSOR
STEERING ANGLE SENSOR
Removal and InstallationINFOID:0000000001327702
REMOVAL
1. Remove spiral cable assembly. Refer to
SRS-36.
2. Remove steering angle sensor from spiral cable assembly.
INSTALLATION
Installation is the reverse order of removal.
CAUTION:
After work, make sure to adjust neutral po sition of steering angle sensor. Refer to BRC-8, "
Adjustment
of Steering Angle Sensor Neutral Position".
SFIA1404E
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WATER OUTLET AND WATER PIPINGCO-29
< SERVICE INFORMATION > [VQ35DE]
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WATER OUTLET AND WATER PIPING
ComponentINFOID:0000000001325860
Removal and InstallationINFOID:0000000001325861
REMOVAL
1. Remove front engine undercover with power tool.
2. Drain engine coolant from radiator drain plug at the
bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-10, "
Changing Engine Coolant" and CO-22, "Component".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
3. Remove engine cover with power tool. Refer to EM-19, "
Component".
4. Remove air duct (inlet), air duct and air cleaner case assembly. Refer to EM-17, "
Component".
5. Remove radiator hose (upper) and heater hose.
6. Remove the following parts, when remove water outlet. A/T fluid charging pipe: Refer to AT-241, "
Removal and Installation (2WD Models)".
Intake manifold collectors (upper and lower). Refer to EM-19, "
Component".
Rocker cover (right bank). Refer to EM-51, "
Component".
7. Remove engine coolant temperature sensor as necessary. CAUTION:
Be careful not to damage engi ne coolant temperature sensor.
8. Remove water outlet, heater pipe, water bypass hoses and water pipe.
INSTALLATION
1. Harness bracket 2. Water hose 3. Water bypass hose
4. Engine coolant temperature sensor 5. Gasket 6. Water outlet
7. Heater hose 8. Water pipe 9. Radiator hose (upper)
10. Heater pipe 11. Washer 12. O-ring
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