AT-42
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
When there is an A/T first gear engine brake judgment malfunction, the low coast brake solenoid is switched
OFF to avoid the engine brake operation.
Line Pressure Solenoid
The solenoid is switched OFF and the line pressure is set to the maximum hydraulic pressure to make driving
possible.
Torque Converter Clutch Solenoid
The solenoid is switched OFF to release the lock-up.
Low Coast Brake Solenoid
When a malfunction (electrical or functional) occurs, in or der to make driving possible, if the solenoid is ON,
the transmission is held in 2nd gear; if the solenoid is OFF, the A/T is held in 4th gear. (Engine brake is not
applied in 1st and 2nd gear.)
Input Clutch Solenoid
If a malfunction (electrical or functi onal) occurs with the solenoid either ON or OFF, the A/T is held in 4th gear
to make driving possible.
Direct Clutch Solenoid
If a malfunction (electrical or functi onal) occurs with the solenoid either ON or OFF, the A/T is held in 4th gear
to make driving possible.
Front Brake Solenoid
If a malfunction (electrical or functi onal) occurs with the solenoid ON, in order to make driving possible, the A/
T is held in 5th gear; if the solenoid is OFF, 4th gear.
High and Low Reverse Clutch Solenoid
If a malfunction (electrical or functi onal) occurs with the solenoid either ON or OFF, the A/T is held in 4th gear
to make driving possible.
Turbine Revolution Sensor 1 or 2
The control is the same as if there were no turbi ne revolution sensors, 5th gear and manual mode are prohib-
ited.
How to Perform Trouble Diagnosis for Quick and Accurate RepairINFOID:0000000001327150
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor , accelerator pedal position sensor (throttle position
sensor) or PNP switch and provides shift cont rol or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnos tic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose a error that occurs intermittently
rather than continuously. Most inte rmittent errors are caused by poor
electric connections or improper wiring. In this case, careful check-
ing of suspected circuits may help prevent the replacement of good
parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-III (or GST) or a circuit tester connected should be
performed. Follow the "WORK FLOW".
SAT631IB
SAT632I
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AT-54
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
2.CHECK STARTING THE ENGINE
1. Turn ignition switch ON. (Do not start engine.)
2. Move selector lever to “D”, “M” or “R” position.
3. Start engine.
Does the engine start in either position?
YES >> Stop the road test and go to AT-170, "Engine Cannot Be Started in "P" or "N" Position".
NO >> GO TO 3.
3.CHECK “P” POSITION FUNCTIONS
1. Move selector lever to “P” position.
2. Turn ignition switch OFF.
3. Disengage the parking brake.
4. Push the vehicle forward or backward.
5. Engage the parking brake.
When you push the vehicle with disengaging the parking brake, does it move?
YES >> Enter a check mark at AT-171, "In "P" Position, Vehicle Moves When Pushed" on the “Diagnostic
Worksheet Chart”, then continue the road test.
NO >> GO TO 4.
4.CHECK “N” POSITION FUNCTIONS
1. Start engine.
2. Move selector lever to “N” position.
3. Disengage the parking brake.
Does vehicle move forward or backward?
YES >> Enter a check mark at AT-172, "In "N" Position, Vehicle Moves" on the “Diagnostic Worksheet
Chart”, then continue the road test.
NO >> GO TO 5.
5.CHECK SHIFT SHOCK
1. Engage the brake.
2. Move selector lever to “D” position.
When the transmission is shifted from
“N” to “D”, is there an excessive shock?
YES >> Enter a check mark at AT-173, "Large Shock ("N" to "D" Position)"on the “Diagnostic Worksheet
Chart”, then continue the road test.
NO >> GO TO 6.
6.CHECK “R” POSITION FUNCTIONS
1. Engage the brake.
2. Move selector lever to “R” position.
3. Disengage the brake for 4 to 5 seconds.
Does the vehicle creep backward?
YES >> GO TO 7.
NO >> Enter a check mark at AT-175, "
Vehicle Does Not Creep Backward in "R" Position" on the “Diag-
nostic Worksheet Chart”, then continue the road test.
7.CHECK “D” POSITION FUNCTIONS
Inspect whether the vehicle creep forward when the A/T is put into the “D” position.
Does the vehicle creep forward in the
“D” position?
YES >> Go to AT-53, "Road Test".
NO >> Enter a check mark at AT-178, "
Vehicle Does Not Creep Forward in "D" Position"on the “Diagnos-
tic Worksheet Chart”, then continue the road test.
CRUISE TEST - PART 1
1.CHECK STARTING OUT FROM D1
1. Drive the vehicle for about 10 minutes to warm up the engine oil and ATF. Appropriate temperature for the ATF: 50 to 80 °C (122 to 176 °F)
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TROUBLE DIAGNOSISAT-55
< SERVICE INFORMATION >
DE
F
G H
I
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K L
M A
B
AT
N
O P
2. Park the vehicle on a level surface.
3. Move selector lever to “P” position.
4. Start the engine.
5. Move selector lever to “D” position.
6. Press the accelerator pedal about half-way down to accelerate the vehicle. With CONSULT-III
Read the gear positions. Refer to AT-84, "
CONSULT-III Function (TRANSMISSION)".
Starts from D
1?
YES >> GO TO 2.
NO >> Enter a check mark at AT-180, "
Vehicle Cannot Be Started from D1" on the “Diagnostic Worksheet
Chart”, then continue the road test.
2.CHECK SHIFT-UP D1 → D2
Press down the accelerator pedal about half-way and inspect if the vehicle shifts up (D1 → D2) at the appropri-
ate speed. Refer to AT-58, "
Vehicle Speed at Which Gear Shifting Occurs".
With CONSULT-III
Read the gear position, throttle degree of opening, and vehicle speed. Refer to AT-84, "
CONSULT-III Function
(TRANSMISSION)".
Does the A/T shift-up D
1 → D2 at the correct speed?
YES >> GO TO 3.
NO >> Enter a check mark at AT-182, "
A/T Does Not Shift: D1→ D2" on the “Diagnostic Worksheet
Chart”, then continue the road test.
3.CHECK SHIFT-UP D2 → D3
Press down the accelerator pedal about half-way and inspect if the vehicle shifts up (D2 → D3) at the appropri-
ate speed. Refer to AT-58, "
Vehicle Speed at Which Gear Shifting Occurs".
With CONSULT-III
Read the gear position, throttle degree of opening, and vehicle speed. Refer to AT-84, "
CONSULT-III Function
(TRANSMISSION)".
Does the A/T shift-up D
2 → D3 at the correct speed?
YES >> GO TO 4.
NO >> Enter a check mark at AT-184, "
A/T Does Not Shift: D2→ D3" on the “Diagnostic Worksheet
Chart”, then continue the road test.
4.CHECK SHIFT-UP D3 → D4
Press down the accelerator pedal about half-way and inspect if the vehicle shifts up (D3 → D4) at the appropri-
ate speed. Refer to AT-58, "
Vehicle Speed at Which Gear Shifting Occurs".
With CONSULT-III
Read the gear position, throttle degree of opening, and vehicle speed. Refer to AT-84, "
CONSULT-III Function
(TRANSMISSION)".
Does the A/T shift-up D
3 → D4 at the correct speed?
YES >> GO TO 5.
NO >> Enter a check mark at AT-186, "
A/T Does Not Shift: D3→ D4" on the “Diagnostic Worksheet
Chart”, then continue the road test.
5.CHECK SHIFT-UP D4 → D5
Press down the accelerator pedal about half-way and inspect if the vehicle shifts up (D4 → D5) at the appropri-
ate speed. Refer to AT-58, "
Vehicle Speed at Which Gear Shifting Occurs".
With CONSULT-III
Read the gear position, throttle degree of opening, and vehicle speed. Refer to AT-84, "
CONSULT-III Function
(TRANSMISSION)".
Does the A/T shift-up D
4 → D5 at the correct speed?
YES >> GO TO 6.
NO >> Enter a check mark at AT-188, "
A/T Does Not Shift: D4→ D5" on the “Diagnostic Worksheet
Chart”, then continue the road test.
6.CHECK LOCK-UP
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AT-56
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
When releasing accelerator pedal from D5, check lock-up from D5 to L/U. Refer to AT-58, "Vehicle Speed at
Which Lock-up Occurs/Releases".
With CONSULT-III
Select “TCC SOLENOID” with the “DATA MONI TOR” mode for “TRANSMISSION”. Refer to AT-84, "
CON-
SULT-III Function (TRANSMISSION)".
Does it lock-up?
YES >> GO TO 7.
NO >> Enter a check mark at AT-190, "
A/T Does Not Lock-up" on the “Diagnostic Worksheet Chart”, then
continue the road test.
7.CHECK LOCK-UP HOLD
Check hold lock-up. With CONSULT-III
Select “TCC SOLENOID” with the “DATA MONI TOR” mode for “TRANSMISSION”. Refer to AT-84, "
CON-
SULT-III Function (TRANSMISSION)".
Does it maintain lock-up status?
YES >> GO TO 8.
NO >> Enter a check mark at AT-192, "
A/T Does Not Hold Lock-up Condition" on the “Diagnostic Work-
sheet Chart”, then continue the road test.
8.CHECK LOCK-UP RELEASE
Check lock-up cancellation by depressing brake pedal lightly to decelerate. With CONSULT-III
Select “TCC SOLENOID” with the “DATA MONI TOR” mode for “TRANSMISSION”. Refer to AT-84, "
CON-
SULT-III Function (TRANSMISSION)".
Does lock-up cancel?
YES >> GO TO 9.
NO >> Enter a check mark at AT-194, "
Lock-up Is Not Released" on the “Diagnostic Worksheet Chart”,
then continue the road test.
9.CHECK SHIFT-DOWN D5 → D4
Decelerate by pressing lightly on the brake pedal.
With CONSULT-III
Read the gear position and engine speed. Refer to AT-84, "
CONSULT-III Function (TRANSMISSION)".
When the A/T shift-down D
5 → D4, does the engine speed drop smoothly back to idle?
YES >> 1. Stop the vehicle. 2. Go to AT-53, "
Road Test".
NO >> Enter a check mark at AT-194, "
Engine Speed Does Not Return to Idle" on the “Diagnostic Work-
sheet Chart”, then continue the road test. Go to AT-53, "
Road Test".
CRUISE TEST - PART 2
1.CHECK STARTING FROM D1
1. Move selector lever into “D” position.
2. Accelerate at half throttle.
With CONSULT-III
Read the gear position. Refer to AT-84, "
CONSULT-III Function (TRANSMISSION)".
Does it start from D
1?
YES >> GO TO 2.
NO >> Enter a check mark at AT-180, "
Vehicle Cannot Be Started from D1" on the “Diagnostic Worksheet
Chart”, then continue the road test.
2.CHECK SHIFT-UP D1 → D2
Press the accelerator pedal down all the way and check whether or not the A/T shifts up (D1 → D2) at the cor-
rect speed. Refer to AT-58, "
Vehicle Speed at Which Gear Shifting Occurs".
With CONSULT-III
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TROUBLE DIAGNOSISAT-57
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
Read the gear position, throttle pos ition and vehicle speed. Refer to AT-84, "CONSULT-III Function (TRANS-
MISSION)".
Does the A/T shift-up D
1 → D2 at the correct speed?
YES >> GO TO 3.
NO >> Enter a check mark at AT-182, "
A/T Does Not Shift: D1→ D2" on the “Diagnostic Worksheet
Chart”, then continue the road test.
3.CHECK SHIFT-UP D2 → D3
Press the accelerator pedal down all the way and check whether or not the A/T shifts up (D2 → D3) at the cor-
rect speed. Refer to AT-58, "
Vehicle Speed at Which Gear Shifting Occurs".
With CONSULT-III
Read the gear position, throttle pos ition and vehicle speed. Refer to AT-84, "
CONSULT-III Function (TRANS-
MISSION)".
Does the A/T shift-up D
2 → D3 at the correct speed?
YES >> GO TO 4.
NO >> Enter a check mark at AT-184, "
A/T Does Not Shift: D2→ D3" on the “Diagnostic Worksheet
Chart”, then continue the road test.
4.CHECK SHIFT-UP D3 → D4 AND ENGINE BRAKE
When the A/T changes speed D
3 → D4, return the accelerator pedal.
With CONSULT-III
Read the gear position. Refer to AT-84, "
CONSULT-III Function (TRANSMISSION)".
Does the A/T shift-up D
3 → D4 and apply the engine brake?
YES >> 1. Stop the vehicle. 2. Go to AT-53, "
Road Test".
NO >> Enter a check mark at AT-186, "
A/T Does Not Shift: D3→ D4" on the “Diagnostic Worksheet
Chart”, then continue the road test. Go to AT-53, "
Road Test".
CRUISE TEST - PART 3
1.MANUAL MODE FUNCTION
Move to manual mode from “D” position.
Does it switch to manual mode?
YES >> GO TO 2.
NO >> Continue road test and add check mark to AT-195, "
Cannot Be Changed to Manual Mode" on the
“Diagnostic Worksheet Chart”.
2.CHECK SHIFT-DOWN
During manual mode driving, is downshift from M5 → M4 → M3 → M2 → M1 performed?
With CONSULT-III
Read the gear position. Refer to AT-84, "
CONSULT-III Function (TRANSMISSION)".
Is downshifting correctly performed?
YES >> GO TO 3.
NO >> Enter a check mark at “Vehicle Does No t Shift” at the corresponding position (5th → 4th, 4th →
3rd, 3rd → 2nd, 2nd → 1st) on the “Diagnostic Worksheet Chart”, then continue the road test.
3.CHECK ENGINE BRAKE
Check engine brake.
Does engine braking effectively reduce speed in M1 position?
YES - 1>> With CONSULT-III
1. Stop the vehicle.
2. Perform self-diagnostics.
YES - 2>> Without CONSULT-III
1. Stop the vehicle.
2. Perform self-diagnostics. Refer to AT-91, "
Diagnosis Procedure without CONSULT-III".
NO >> Enter a check mark at AT-202, "
Vehicle Does Not Decelerate by Engine Brake" on the “Diagnostic
Worksheet Chart”, then continue trouble diagnosis.
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AT-84
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Data are reference value and are measured between each terminal and ground.
CONSULT-III Function (TRANSMISSION)INFOID:0000000001327163
CONSULT-III can display each diagnostic item us ing the diagnostic test models shown following.
FUNCTION
CONSULT-III REFERENCE VALUE
NOTICE:
1. The CONSULT-III electrically displays shift timi ng and lock-up timing (that is, operation timing of each
solenoid).
Check for time difference between actual shift timi ng and the CONSULT-III display. If the difference is
noticeable, mechanical parts (except solenoids, sens ors, etc.) may be malfunctioning. Check mechanical
parts using applicable diagnostic procedures.
2. Shift schedule (which implies gear position) display ed on CONSULT-III and that indicated in Service Man-
ual may differ slightly. This occurs because of the following reasons:
- Actual shift schedule has more or less tolerance or allowance,
- Shift schedule indicated in Service Manual refers to the point where shifts start, and
- Gear position displayed on CONSULT-III indicates the point where shifts are completed.
Te r m i n a l Wire
color Item Condition Data (Approx.)
1LG Power supply
(Memory back-up) Always Battery voltage
2LG Power supply
(Memory back-up)
Always Battery voltage
3 L CAN-H – –
4PU K-line (CONSULT-
III signal) The terminal is connected to the data link connector for CONSULT-III. –
5 B Ground – –
6YPower supply – Battery voltage
–0 V
7OR Back-up lamp re-
lay Selector lever in “R” position. 0 V
Selector lever in other positions. Battery voltage
8 P CAN-L – –
9 GY Starter relay Selector lever in “N” and “P
” positions. Battery voltage
Selector lever in other positions. 0 V
10 B Ground – –
Diagnostic test mode Function
Work support This mode enables a technician to adjust some devices faster and more accurately by following the in-
dications on CONSULT-III.
Self-diagnostic results Self-diagnostic results can be read and erased quickly.
Data monitor Input/Output data in the ECU can be read.
CAN diagnostic support mon-
itor The results of transmit/receive diagnosis of CAN communication can be read.
Function test Performed by CONSULT-III instead of a technician to determine whether each system is “OK” or “NG”.
DTC work support Select the operating condition to confirm Diagnosis Trouble Codes.
ECU part number TCM part number can be read.
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AT-94
< SERVICE INFORMATION >
DTC U1000 CAN COMMUNICATION LINE
DTC U1000 CAN COMMUNICATION LINE
DescriptionINFOID:0000000001327165
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehi cle, and each control unit shares information and links
with other control units during operation (not independent ). In CAN communication, control units are con-
nected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission
with less wiring. Each control unit transmits/recei ves data but selectively reads required data only.
On Board Diagnosis LogicINFOID:0000000001327166
Diagnostic trouble code “U1000 CAN COMM CIRCUIT” with CONSULT-III or 17th judgement flicker without
CONSULT-III is detected when TCM cannot communicate to other control units.
Possible CauseINFOID:0000000001327167
Harness or connectors
(CAN communication line is open or shorted.)
DTC Confirmation ProcedureINFOID:0000000001327168
NOTE:
If “DTC Confirmation Procedure” has been previously performed, alw ays turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following proc edure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNAL S” in “DATA MONITOR” mode for “TRANSMISSION”
with CONSULT-III.
3. Start engine and wait for at least 6 seconds.
4. If DTC is detected, go to AT-96, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III”.
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AT-96
< SERVICE INFORMATION >
DTC U1000 CAN COMMUNICATION LINE
TCM terminals and data are reference value. Measured betwe en each terminal and ground.
Diagnosis ProcedureINFOID:0000000001327170
1.CHECK CAN COMMUNICATION CIRCUIT
With CONSULT-III1. Turn ignition switch ON and start engine.
2. Select “SELF-DIAG RESULTS” mode fo r “TRANSMISSION” with CONSULT-III.
Is the
“U1000 CAN COMM CIRCUIT” indicated?
YES >> Go to LAN section. Refer to LAN-43, "CAN System Specification Chart".
NO >> INSPECTION END
Te r m i n a l Wire
color Item Condition Data (Approx.)
3 L CAN-H – –
8 P CAN-L – –
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