EC-72
< SERVICE INFORMATION >[VQ35DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
When there is an open circuit on MIL circuit, the ECM c
annot warn the driver by lighting up MIL when there is
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine cont rol system malfunctions and MIL circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnos es except MIL circuit are detected and demands the
driver to repair the malfunction.
MIL Flashing Without DTC
When any SRT codes are not set, MIL may fl ash without DTC. For the details, refer to EC-55, "Emission-
Related Diagnostic Information".
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
It is better to count the ti me accurately with a clock.
It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF.
How to Set Diagnostic Test Mode II (Self-Diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly 5 times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MIL starts
blinking.
NOTE:
Diagnostic Test
Mode KEY and ENG.
Status Function Explanation of Function
Mode I Ignition switch in ON position
Engine stopped BULB CHECK This function checks the MIL bulb for damage (blown, open
circuit, etc.).
If the MIL does not come on, check MIL circuit.
Engine running MALFUNCTION WARNING This is a usual driving condition. When a malfunction is de-
tected twice in two consecutive driving cycles (two trip de-
tection logic), the MIL will light up to inform the driver that a
malfunction has been detected.
The following malfunctions will light up or blink the MIL in
the 1st trip.
Misfire (Possible three way catalyst damage)
One trip detection diagnoses
Mode II Ignition switch in ON position
Engine stopped SELF-DIAGNOSTIC
RESULTS
This function allows DTCs an
d 1st trip DTCs to be read.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
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EC-80
< SERVICE INFORMATION >[VQ35DE]
BASIC SERVICE PROCEDURE
BASIC SERVICE PROCEDURE
Basic InspectionINFOID:0000000001325919
1.INSPECTION START
1. Check service records for any recent repairs that ma y indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
- Hoses and ducts for leaks
- Air cleaner clogging
- Gasket
3. Confirm that electrical or mechanical loads are not applied.
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF.
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no load.
6. Make sure that no DTC is displayed with CONSULT-III or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3.
3.CHECK TARGET IDLE SPEED
With CONSULT-III
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
SEF983U
SEF976U
SEF977U
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BASIC SERVICE PROCEDUREEC-81
< SERVICE INFORMATION > [VQ35DE]
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2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.
3. Read idle speed in “DATA MONITOR” mode with CONSULT-III.
Refer to EC-84, "
Idle Speed and Ignition Timing Check".
Without CONSULT-III
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.
3. Check idle speed. Refer to EC-84, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 9.
NG >> GO TO 4.
4.PERFORM ACCELERATOR PEDAL RE LEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-85, "
Accelerator Pedal Released Position Learning".
>> GO TO 5.
5.PERFORM THROTTLE VALVE CL OSED POSITION LEARNING
Perform EC-85, "
Throttle Valve Closed Position Learning".
>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-85, "
Idle Air Volume Learning".
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 7.
No >> 1. Follow the instruction of Idle Air Volume Learning. 2. GO TO 4.
7.CHECK TARGET IDLE SPEED AGAIN
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-III. Refer to EC-84, "
Idle Speed and Ignition Timing Check".
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
Refer to EC-84, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART 650
± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
PBIA8513J
650 ± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
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EC-82
< SERVICE INFORMATION >[VQ35DE]
BASIC SERVICE PROCEDURE
Check the following.
Check camshaft position sensor (PHASE) and circuit.
Refer to EC-324
.
Check crankshaft position sensor (POS) and circuit.
Refer to EC-319
.
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace. 2. GO TO 4.
9.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM f unction. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs.
Refer to BL-185
.
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-84, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 19.
NG >> GO TO 11.
11 .PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-85, "
Accelerator Pedal Released Position Learning".
>> GO TO 12.
12.PERFORM THROTTLE VALVE CL OSED POSITION LEARNING
Perform EC-85, "
Throttle Valve Closed Position Learning".
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-85, "
Idle Air Volume Learning".
Is Idle Air Volume Lear ning carried out successfully?
Ye s o r N o
Yes >> GO TO 14.
No >> 1. Follow the instruction of Idle Air Volume Learning. 2. GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-III. Refer to EC-84, "
Idle Speed and Ignition Timing Check".
15
± 5 ° BTDC (in P or N position)
PBIB1602E
650 ± 50 rpm (in P or N position)
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BASIC SERVICE PROCEDUREEC-83
< SERVICE INFORMATION > [VQ35DE]
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Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. Refer to EC-84, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-84, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 19.
NG >> GO TO 16.
16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-64
.
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation. 2. GO TO 4.
17.DETECT MALFUNCTIONING PART
Check the following.
Check camshaft position s ensor (PHASE) and circuit.
Refer to EC-324
.
Check crankshaft position sensor (POS) and circuit.
Refer to EC-319
.
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace. 2. GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM f unction. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs.
Refer to BL-185
.
>> GO TO 4.
19.INSPECTION END
Did you replace the ECM, referring this Basic Inspection procedure?
Ye s o r N o
Ye s > > 1 . P e r f o r m EC-84, "VIN Registration".
2. INSPECTION END
No >> INSPECTION END
650
± 50 rpm (in P or N position)
15 ± 5 ° BTDC (in P or N position)
PBIB1602E
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EC-84
< SERVICE INFORMATION >[VQ35DE]
BASIC SERVICE PROCEDURE
Idle Speed and Ignition Timing Check
INFOID:0000000001325920
IDLE SPEED
With CONSULT-III
Check idle speed in “DATA MONITOR” mode with CONSULT-III.
With GST
Check idle speed with Service $01 GST.
IGNITION TIMING
1. Attach timing light to loop wire as shown.
2. Check ignition timing.
Procedure After Replacing ECMINFOID:0000000001325921
When replacing ECM, the following procedure must be performed.
1. Perform initialization of IVIS (NATS) system and regist ration of all IVIS (NATS) ignition key IDs. Refer to
BL-187
.
2. Perform EC-84, "
VIN Registration".
3. Perform EC-85, "
Accelerator Pedal Released Position Learning".
4. Perform EC-85, "
Throttle Valve Closed Position Learning".
5. Perform EC-85, "
Idle Air Volume Learning".
VIN RegistrationINFOID:0000000001325922
DESCRIPTION
VIN Registration is an operation to registering VIN in ECM. It must be performed each time ECM is replaced.
NOTE:
Accurate VIN which is registered in ECM ma y be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
With CONSULT-III
1. Check the VIN of the vehicle and note it. Refer to GI-45.
2. Turn ignition switch ON and engine stopped.
3. Select “VIN REGISTRATION ” in “WORK SUPPORT” mode.
PBIB1574E
PBIB1602E
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EC-86
< SERVICE INFORMATION >[VQ35DE]
BASIC SERVICE PROCEDURE
4. Check that all items listed under the topic PREP
ARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-III screen. If “CMPLT” is not displayed, Idle Air Vol- ume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to
the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
Without CONSULT-III
NOTE:
It is better to count the ti me accurately with a clock.
It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform EC-85, "
Accelerator Pedal Released Position Learning".
2. Perform EC-85, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREP ARATION (previously mentioned) are in good order.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully released, then turn ignition switch ON and wait 3 seconds.
7. Repeat the following procedure quickly 5 times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops
blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
10. Start engine and let it idle.
11. Wait 20 seconds.
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
13. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to the DIAGNOSTIC PROCE-
DURE below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
ITEM SPECIFICATION
Idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
ITEM SPECIFICATION
Idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
SEC897C
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BASIC SERVICE PROCEDUREEC-87
< SERVICE INFORMATION > [VQ35DE]
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1.
Check that throttle valve is fully closed.
2. Check PCV valve operation.
3. Check that downstream of throttl e valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and el iminate the cause of the incident.
It is useful to perform EC-131
.
5. If any of the following conditi ons occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Vo lume Learning all over again:
Engine stalls.
Erroneous idle.
Fuel Pressure CheckINFOID:0000000001325926
FUEL PRESSURE RELEASE
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT” mode with CONSULT-III.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
Without CONSULT-III
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because S50 models do not have fuel return system.
Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to “FUEL PRESSURE RELEASE”.
2. Install the inline fuel quick disconnected fitting between fuel damper and fuel injector tube.
3. Connect the fuel pressure test gauge (quick connector adapter hose) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following. Fuel hoses and fuel tubes for clogging
Fuel filter for clogging
PBIB1603E
At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)PBIB1571E
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