TROUBLE DIAGNOSIS — GENERAL DESCRIPTIONACS-31
< SERVICE INFORMATION > [ICC]
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ENGINE RPM
[rpm] ×× Indicates engine speed read from ICC unit through CAN commu-
nication (ECM transmits engine speed through CAN communica-
tion).
DISTANCE ADJ
[ShortMid/Long] ×××
Indicates set distance memorized in ICC unit.
WIPER SW
[Off/Low/High] ××
Indicates wiper [OFF/LOW/HIGH] status (BCM transmits front
wiper request signal through CAN communication).
MAIN SW
[On/Off] ××× Indicates [On/Off] status as judged from ICC steering switch sig-
nal (ECM transmits ICC steering switch signal through CAN com-
munication).
SET/COAST SW
[On/Off] ××× Indicates [On/Off] status as judged from ICC steering switch sig-
nal (ECM transmits ICC steering switch signal through CAN com-
munication).
CANCEL SW
[On/Off] ××× Indicates [On/Off] status as judged from ICC steering switch sig-
nal (ECM transmits ICC steering switch signal through CAN com-
munication).
RESUME/ACC SW
[On/Off] ××× Indicates [On/Off] status as judged from ICC steering switch sig-
nal (ECM transmits ICC steering switch signal through CAN com-
munication).
CRUISE OPE
[On/Off] ××
Indicates whether controlling or not (On means “controlling”).
BRAKE SW
[On/Off] ××× Indicates [On/Off] status as judged from ICC brake switch signal.
STOP LAMP SW
[On/Off] ××× Indicates [On/Off] status as judged from stop lamp switch signal.
RELEASE SW NO
[On/Off] ×× Indicates [On/Off] status as judged from release switch signal.
ON when brake is depressed.
OFF when brake is not depressed.
RELEASE SW NC
[On/Off] ×× Indicates [On/Off] status as judged from release switch signal.
ON when brake is not depressed.
OFF when brake is depressed.
IDLE SW
[On/Off] ×× Indicates [On/Off] status of idle switch read from ICC unit through
CAN communication (ECM
transmits On/Off status through CAN
communication).
GEAR
[1, 2, 3, 4, 5] ×× Indicates AT gear position read from ICC unit through CAN com-
munication (TCM transmits gear position through CAN commu-
nication).
BUZZER O/P
[On/Off] ×
Indicates [On/Off] status of ICC warning chime output.
ICC WARNING ×NOTE:
This item is displayed, but cannot monitor.
VHCL SPD AT
[km/h] or [mph] ×Indicates vehicle speed calculated from AT vehicle speed sensor
read from ICC unit through CAN communication (TCM transmits
AT vehicle speed sensor signal through CAN communication).
PRESS SENS
[bar] ××× Indicates brake fluid pressure value calculated from signal volt-
age of pressure sensor.
PRESS SENS 2 ×× NOTE:
This item is displayed, but cannot monitor.
D RANGE SW
[On/Off] ×× Indicates [On/Off] status of “D” position read from ICC unit
through CAN communication (TCM transmits On/Off condition of
“D” position through CAN communication).
A/T OD OFF
[On/Off] ×
Indicates [On/Off] status of OD cancel output under control.
Monitored Item [unit]
ECU INPUT
SIGNALS MAIN
SIGNALS SELECTION
FROM
MENU Description
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-35
< SERVICE INFORMATION > [ICC]
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Diagnostic Trouble Code (DTC) ChartINFOID:0000000001328825
×: Applicable
DTC
No. CONSULT-III
screen terms ICC
system
warning lamp Fail-safe
Malfunctions detected where... Refer-
ence
page
Ve h i c l e -
to-
vehicle
distance control mode Conven-
tional
(fixed
speed) cruise
control mode Brake as-
sist (with
preview
function)
11 CONTROL UNIT ×××× ICC unit internal malfunctionACS-36
20 CAN COMM CIRCUIT ×××× ICC unit detected CAN communi-
cation malfunction. ACS-36
31 POWER SUPPLY CIR
×××× ICC unit power supply voltage is
excessively low (less than 8 V). ACS-37
34 POWER SUPPLY CIR2
×××× ICC unit power supply voltage is
excessively high (more than 19 V). ACS-37
41 VHCL SPEED SE CIRC
×××× Wheel sensor malfunction.
ABS actuator and electric unit
(control unit) malfunction
AT vehicle speed sensor malfunc- tion
TCM malfunction ACS-37
43 ABS/TCS/VDC CIRC
×××× VDC/TCS/ABS system malfunc-
tion ACS-38
45 BRAKE SW/STOP L SW
×××× Brake and stop lamp switch har-
ness is open or shorted.
Brake and stop lamp switch is ON
or stuck to OFF.
Brake and stop lamp switch is stuck to ON. ACS-38
46 OPERATION SW CIRC
××× ICC steering switch harness or spi-
ral cable is open or shorted.
ICC steering switch malfunction ACS-40
61 PRESS SEN CIRCUIT
×× × Brake pressure sensor harness is
open or shorted.
Brake pressure sensor malfunction
Brake pressure sensor input circuit malfunction ACS-41
62
BOOSTER SOL/V
CIRCUIT ×× × Solenoid harness is open or short-
ed.
Solenoid is open.
Solenoid drive circuit malfunction ACS-42
63 RELEASE SW CIRCUIT
×××× Release switch harness is open or
shorted.
Release switch malfunction
Release switch input circuit mal- function ACS-43
65 PRESSURE CONTROL
×× × Booster malfunctionACS-45
74 LASER BEAM OFF CNTR ×× × Laser beam of ICC sensor is off the
aiming point. ACS-45
90 STOP LAMP RLY FIX
×× × Normally open terminal of stop
lamp relay is stuck. ACS-46
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ACS-40
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR
SELF-DIAGNOSTIC ITEMS
Check continuity between ICC unit harness connector and stop lamp
switch harness connector.
OK or NG
OK >> 1. Replace ICC unit.
2. Erase DTC and perform ICC system running test.Then perform self-diagnosis of ICC system again.
NG >> 1. Repair harness between ICC unit and stop lamp switch.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
DTC 46 OPERATION SW CIRCINFOID:0000000001328832
1.CHECK CONNECTOR FOR ECM
1. Turn ignition switch OFF.
2. Disconnect ECM connector, and connect it securely again.
3. Erase DTC and perform ICC system running test. T hen perform self-diagnosis of ICC system again.
Is malfunction indicated?
YES >> GO TO 2.
NO >> Poor connector connection 1. Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter-minals. If any malfunction is detected, repair applicable part.)
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
2.CHECK ICC STEERING SWITCH
Check ICC steering switch. Refer to ACS-63, "
ICC Steering Switch".
OK or NG
OK >> GO TO 3.
NG >> 1. Replace ICC steering switch. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
3.CHECK ICC STEERING SWITCH SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM connector and spiral cable connector.
3. Check continuity between spiral cable harness connector and ECM harness connector.
ICC unit connector Terminal St op la mp sw i tc h
connector Terminal Continuity
M89 38 E210 2 Yes
PKIB4163E
Spiral cable connector Terminal ECM connector Terminal Continuity
M15 33
M90 82
Ye s
34 99
PKIB4164E
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ACS-60
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Possible Irregular Condition
1.CHECK FUSES
Check that any of the fuses is blown.
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse.
2.CHECK ICC SYSTEM DISPLAY
1. Turn ignition switch ON.
2. Check if all displays illuminate.
Do all displays illuminate?
YES >> GO TO 3.
NO >> GO TO 6.
3.CHECK HARNESS BETWEEN ECM AND ICC STEERING SWITCH
1. Turn ignition switch OFF.
2. Disconnect ECM connector, and check terminals for bend and looseness.
3. Check continuity between ECM harness connector terminals.
Open or short lines Symptoms Malfunction causes
ICC unit power supply malfunction No voltage supply from ignition switch Fuse blown Harness open
Harness shorted
Ground cable not connected Harness open Harness shorted
ICC steering switch malfunction No signal transmitted Harness open Harness shorted
Spiral cable open
Spiral cable shorted
Switch or ECM malfunction
CAN communication system malfunction Signal not transmitted Harness open Harness shorted
CAN communication outside the standard.
Combination meter system malfunction Indication not possible Indicator display malfunction ICC system display segments disappear.
ICC unit malfunction ICC unit internal malfunction.
Unit Power source Fuse No.
ICC unit Ignition switch (ON) 12
Battery 35
ECM connector Terminal Condition Resistance
(Approx.)
M90 82 99 When MAIN switch pressed 0
Ω
When MAIN switch released 5.5 k Ω
PKIB4145E
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TROUBLE DIAGNOSIS FOR SYMPTOMSACS-61
< SERVICE INFORMATION > [ICC]
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4. Check continuity between ECM harness connector and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK ICC STEERING SWITCH
Check ICC steering switch. Refer to ACS-63, "
ICC Steering Switch".
OK or NG
OK >> 1. Repair or replace harness between ECM and ICC steering switch. 2. Perform self-diagnosis mode for ICC system.
NG >> 1. Replace ICC steering switch. 2. Perform self-diagnosis mode for ICC system.
5.CHECK SELF-DIAGNOSIS
1. Connect ECM connector.
2. Turn ignition switch ON.
3. Perform self-diagnosis mode for ICC system.
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
6.CHECK CONNECTOR FOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector, and c heck terminals for bend and looseness.
3. Connect ICC unit connector.
4. Turn ignition switch ON.
5. Check if all displays illuminate.
Do all displays illuminate?
YES >> Perform self-diagnosis again.
NO >> GO TO 7.
7.CHECK POWER SUPPLY CIRCUIT FOR ICC UNIT
Check voltage between ICC unit harness connector terminals.
OK or NG
OK >> GO TO 8.
NG >> Repair ICC unit power supply harness.
8.CHECK GROUND CIRCUIT FOR ICC UNIT
ECM connector Terminal
GroundContinuity
M90 82
No
99
PKIB4146E
ICC unit connector Te r m i n a l
Voltage (Approx.)
(+) ( −)
M89 33
Ground Battery voltage
42
SKIA1173E
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ELECTRICAL COMPONENT INSPECTIONACS-63
< SERVICE INFORMATION > [ICC]
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ELECTRICAL COMPONENT INSPECTION
ICC Steering SwitchINFOID:0000000001328857
1. Disconnect ICC steering switch.
2. Check resistance between ICC steering switch connector termi- nals by pressing each switch.
Booster SolenoidINFOID:0000000001328858
Disconnect booster solenoid/release switch connector, and measure
resistance between terminals 4 and 6.
Release SwitchINFOID:0000000001328859
Disconnect booster solenoid/release switch connector and check
resistance between the terminals.
NOTE:
If pedal is depressed insufficiently, resistance value may remain unchanged. Terminals Switch Condition Resistance [k
Ω]
14 15 MAIN
Pressed Approx. 0
Released Approx. 5.5
CANCEL Pressed Approx. 0.3
Released Approx. 5.5
DISTANCE Pressed Approx. 0.7
Released Approx. 5.5
SET/COAST Pressed Approx. 1.4
Released Approx. 5.5
RESUME/ACCELERATE Pressed Approx. 2.6
Released Approx. 5.5
PKIB4169E
Terminals Resistance [
Ω]
4 6 Approx. 1.4
PKIC5181E
Condition 1 - 3 1 - 2 2 - 3
Release
the brake pedal. Continuity should
exist. Continuity should
not exist. Continuity should
not exist.
Depress
the brake pedal. Continuity should
not exist. (Note) Continuity should
exist. (Note) Continuity should
not exist.
SKIA1256E
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ACS-66
< SERVICE INFORMATION >[ICC]
REMOVAL AND INSTALLATION
CAUTION:
Adjust the laser beam aiming every time
the ICC sensor is removed or installed.
ICC Steering SwitchINFOID:0000000001328864
Refer to PS-12, "Removal and Installation".
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ATC-1
AIR CONDITIONER
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CONTENTS
AUTOMATIC AIR CONDITIONER
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
3
Precaution for Procedure without Cowl Top Cover ......4
Precaution for Working with HFC-134a (R-134a) ......4
General Refrigerant Precaution ................................4
Precaution for Refrigerant Connection ......................5
Precaution for Service of Compressor ......................9
Precaution for Service Equipment .............................9
Precaution for Leak Detection Dye .........................11
PREPARATION ..................................................13
Special Service Tool ........................................... ....13
HFC-134a (R-134a) Service Tool and Equipment ....13
Commercial Service Tool ........................................16
REFRIGERATION SYSTEM ..............................17
Refrigerant Cycle ................................................ ....17
Refrigerant System Protection ................................17
V-6 Variable Displacement Compressor .................17
Component Part Location .......................................21
LUBRICANT ................................................... ....22
Maintenance of Lubricant Quantity in Compressor ....22
AIR CONDITIONER CONTROL .........................24
Description of Air Conditioner LAN Control Sys-
tem ...................................................................... ....
24
System Construction ...............................................24
Description of Control System .................................27
Control Operation ....................................................27
Fail-Safe Function ...................................................28
Discharge Air Flow ..................................................29
System Description .................................................30
CAN Communication System Description ...............30
TROUBLE DIAGNOSIS .....................................32
CONSULT-III Function ........................................ ....32
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
32
Component Parts and Harness Connector Loca-
tion ...........................................................................
34
Schematic ................................................................36
Wiring Diagram - A/C - ............................................37
Auto Amp. Terminal and Reference Value ..............42
Self-Diagnosis Function ...........................................43
Operational Check ...................................................50
Power Supply and Ground Circuit for Auto Amp .....52
LAN System Circuit .................................................54
Mode Door Motor Circuit .........................................57
Air Mix Door Motor Circuit .......................................59
Air Mix Door Motor PBR Circuit ...............................62
Intake Door Motor Circuit .........................................62
Blower Motor Circuit ................................................64
Magnet Clutch Circuit ..............................................69
Insufficient Cooling ..................................................75
Insufficient Heating ..................................................82
Noise .......................................................................83
Self-Diagnosis .........................................................84
Memory Function .....................................................85
Ambient Sensor Circuit ............................................86
In-vehicle Sensor Circuit ..........................................88
Sunload Sensor Circuit ............................................91
Intake Sensor Circuit ...............................................94
CONTROLLER ..................................................97
Removal and Installation of A/C and AV Switch ......97
AUTO AMP ........................................................98
Removal and Installation of Unified Meter and A/C
Amp .........................................................................
98
AMBIENT SENSOR ..........................................99
Removal and Installation .........................................99
IN-VEHICLE SENSOR ....................................100
Removal and Installation .......................................100
SUNLOAD SENSOR .......................................101
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