ACS-32
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS —
GENERAL DESCRIPTION
ACTIVE TEST
CAUTION:
Never perform the active test while driving.
Active test cannot be started while I CC system warning indicator illuminates.
ICC BUZZER 1
Touch “ON” and “OFF” to check that ICC warni ng chime operates as in the following chart.
METER LAMP
Start engine.
Touch “ON” and “OFF” to check that ICC system display operates as in the following chart.
STOP LAMP
Touch “ON” and “OFF” to check that stop la mp operates as in the following chart.
BOOSTER SOL/V 3
Start engine.
Touch any of “MODE 1”, “MODE 2”, “MODE 3” to che ck that following operation condition is caused by oper-
ating monitor and brake pedal.
“START” is displayed 10 seconds after operation start. (Active test is completed.)
Self-Diagnostic FunctionINFOID:0000000001328824
WITH CONSULT-III
NP RANGE SW
[On/Off] ×× Indicates PNP switch signal read from ICC unit through CAN
communication (TCM transmits PNP switch signal through CAN
communication).
DISTANCE ×NOTE:
This item is displayed, but cannot monitor.
RELATIVE SPD ×NOTE:
This item is displayed, but cannot monitor.
STP LMP DRIVE
[On/Off] ××
Indicates [On/Off] status of brake hold relay drive output.
TURN SIGNAL ×× NOTE:
This item is displayed, but cannot monitor.
Monitored Item [unit]
ECU INPUT
SIGNALS MAIN
SIGNALS SELECTION
FROM
MENU Description
BUZZER O/P ON OFF
Buzzer sound Beep Not activated
METER LAMP ON OFF
ICC system display Full illumination OFF
STP LMP DRIVE ON OFF
Stop lamp Lamp ON Lamp OFF
PKIA9821E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TROUBLE DIAGNOSIS — GENERAL DESCRIPTIONACS-33
< SERVICE INFORMATION > [ICC]
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1. Go to operation check after asking the cust omer for symptom information. Refer to ACS-11, "ICC System
Running Test".
2. Stop vehicle, turn ignition swit ch OFF, then connect CONSULT-III.
3. With engine started, check “Self Diagnostic Result” of ICC system.
4. Self-diagnostic result appears on screen. If “NO DTC ·· ·” is shown, check ICC warning lamp. If any mal-
function is indicated, GO TO step 5.
5. According to ACS-35, "
Diagnostic Trouble Code (DTC) Chart", perform appropriate check, and repair or
replace malfunctioning part as necessary.
6. Turn ignition switch OFF.
7. Start the engine and select “Self Diagnosti c Result” of ICC system, and erase DTC.
NOTE:
If the memory does not erase, go to 5.
8. Perform ICC system running test (drive vehicle wi th ICC system ON), and make sure that ICC warning
lamp does not illuminate.
WITHOUT CONSULT-III
1. Go to operation check after asking the cust omer for symptom information. Refer to ACS-11, "ICC System
Running Test".
2. Stop the vehicle to start the self-diagnosis.
3. Turn ignition switch OFF.
4. From 5 seconds through 15 seconds after turning ignition switch ON, press RESUME/ACCELERATE switch 5 times, and SET/
COAST switch 5 times.
NOTE:
Never start engine.
Never turn the MAIN switch ON.
When operation above is not completed from 5 secondsthrough 15 seconds, start again from above go to 3.
If self-diagnosis mode cannot be started after several
attempts, the ICC unit may have had malfunction. Repair or
replace it. Refer to ACS-59, "
SELF-DIAGNOSIS BY ICC SYS-
TEM DISPLAY WILL NOT RUN".
5. When self-diagnosis mode is started, DTC are shown on set vehicle speed indicator.
NOTE:
DTC will disappear after 5 minutes.
When more than one malfunction is detected, a maxi mum of 3 code numbers can be stored; the latest
malfunction will be displayed first.
6. Check ACS-35, "
Diagnostic Trouble Code (DTC) Chart", and repair or replace if necessary.
7. After repair, erase DTC stored in the ICC unit.
PKIA9675E
PKIA9820E
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ACS-34
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS —
GENERAL DESCRIPTION
8. DTC 55 will be shown.
9. Turn ignition switch OFF to exit the diagnosis.
10. Perform ICC system running test (drive vehicle wit h ICC system ON), and make sure that ICC warning
lamp (Orange) does not illuminate.
Self-Diagnostic Erasing Method
1. Stop the vehicle and turn the ignition switch OFF.
2. Turn ignition switch ON and start self-diagnosis.
3. During self-diagnosis mode, press CANCEL switch 5 times, and DISTANCE switch 5 times in this order. NOTE:
Press them within 10 seconds after pressing CANCEL switch at first.
When operation is not completed within 10 seconds, start again from step 2 above.
4. DTC 55 will be shown. NOTE:
DTC of an existing malfunction will not be erased.
5. Turn ignition switch OFF to exit the diagnosis.
6. Perform ICC system running test (drive vehicle wit h ICC system ON), and make sure that ICC system
warning lamp (Orange) does not illuminate.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ACS-52
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR
SELF-DIAGNOSTIC ITEMS
NG >> 1. Repair harness between ICC unit and A/T assembly.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
4.CHECK TCM START SIGNAL CIRCUIT
Check TCM start signal. Refer to AT-99, "
Diagnosis Procedure".
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NG >> 1. Repair or replace damaged parts. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
5.CHECK SHIFT POSITION SIGNAL
With TCM diagnosis, check that shift operates normally. Refer to AT-103, "
Diagnosis Procedure".
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NG >> 1. Perform TCM self-diagnosis. 2. After repairing or replacing applicable item, erase DTC and perform ICC system running test.
Then perform self-diagnosis of ICC system again.
DTC 97 AT CIRCUITINFOID:0000000001328841
1.CHECK AT CIRCUIT
With TCM diagnosis, check that shift operates normally. Refer to AT-103, "
Diagnosis Procedure".
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NG >> 1. Perform TCM self-diagnosis. 2. After repairing or replacing applicable item, erase DTC and perform ICC system running test.
Then perform self-diagnosis of ICC system again.
DTC 98 GEAR POSITIONINFOID:0000000001328842
1.PERFORM SELF-DIAGNOSIS OF ICC SYSTEM
1. Perform self-diagnosis of ICC system.
2. Check if “DTC 43 ABS/TCS/VDC CIRC” or “DTC 41 VHCL SPEED SE CIRC” other than “DTC 98 GEAR
POSITION” is indicated in self-diagnosis item in the display.
Is any indicated?
YES >> 1. Repair or replace applicable item. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> GO TO 2.
2.CHECK VEHICLE SPEED SIGNAL
With “Data Monitor” of “ICC”, check that “VHCL SPEED SE” is normal.
OK or NG
OK >> GO TO 3.
NG >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
3.CHECK SHIFT GEAR POSITION
Check that gear positions are correct in A/T.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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TROUBLE DIAGNOSIS FOR SYMPTOMSACS-59
< SERVICE INFORMATION > [ICC]
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After adjusting ICC sensor beam aiming, perform ICC system running test. Check that preceding vehicle
detection performance has been improved.
OK or NG
OK >> INSPECTION END
NG >> 1. Replace ICC sensor, and perform laser beam aiming adjustment. 2. Erase DTC and perform ICC syst em running test. Then perform self-diagnosis of ICC system
again.
Symptom 8 the System Does Not De tect the Vehicle Ahead at AllINFOID:0000000001328856
1.VISUAL CHECK 1
With ignition switch turned ON (engine not started), che ck that all indicator lamps in ICC system display are
continuously lit. (Check for a missing segm ent in preceding vehicle detection display.)
OK or NG
OK >> GO TO 2.
NG >> Check for combination meter. Refer to DI-15, "
Trouble Diagnosis".
2. VISUAL CHECK 2
Check ICC sensor body window for c ontamination and foreign materials.
OK or NG
OK >> If any contamination or foreign materials are found, remove them. Perform ICC system running
test.
NG >> GO TO 3.
3.VISUAL CHECK 3
Check ICC sensor body window for cracks and scratches.
OK or NG
OK >> GO TO 4.
NG >> 1. Replace ICC sensor, and perform laser beam aiming adjustment. 2. Erase DTC and perform ICC syst em running test. Then perform self-diagnosis of ICC system
again.
4.ADJUST ICC SENSOR
After adjusting ICC sensor beam aiming, perform ICC system running test. Check that preceding vehicle
detection performance has been improved.
OK or NG
OK >> INSPECTION END
NG >> 1. Replace ICC sensor, and perform laser beam aiming adjustment.
2. Erase DTC and perform ICC syst em running test. Then perform self-diagnosis of ICC system
again.
SELF-DIAGNOSIS BY ICC SYST EM DISPLAY WILL NOT RUNINFOID:0000000001544638
PKIB4144E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
AT-1
TRANSMISSION/TRANSAXLE
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CONTENTS
AUTOMATIC TRANSMISSION
SERVICE INFORMATION .. ..........................5
INDEX FOR DTC ............................................ .....5
Alphabetical Index ............................................... ......5
DTC No. Index ..........................................................5
PRECAUTIONS ...................................................7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine .....................................................
7
Precaution .................................................................7
Service Notice or Precaution .....................................8
PREPARATION ...................................................9
Special Service Tool ........................................... ......9
Commercial Service Tool ..........................................9
A/T FLUID ...........................................................11
Changing A/T Fluid ............................................. ....11
Checking A/T Fluid ..................................................11
A/T Fluid Cooler Cleaning .......................................13
A/T CONTROL SYSTEM ....................................16
Cross-Sectional View (2WD Models) .................. ....16
Cross-Sectional View (VQ35DE Models for AWD) ....17
Cross-Sectional View (VK45DE Models for AWD) ....18
Shift Mechanism .................................................. ....18
TCM Function ..........................................................29
CAN Communication ...............................................30
Input/Output Signal of TCM .....................................31
Line Pressure Control .............................................31
Shift Control ............................................................33
Lock-up Control .......................................................34
Engine Brake Control ..............................................35
Control Valve ...........................................................36
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......38
Introduction ......................................................... ....38
OBD-II Function for A/T System ..............................38
One or Two Trip Detection Logic of OBD-II ............38
OBD-II Diagnostic Trouble Code (DTC) .............. ....38
Malfunction Indicator Lamp (MIL) ............................40
TROUBLE DIAGNOSIS ....................................41
DTC Inspection Priority Chart ..................................41
Fail-Safe ..................................................................41
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
42
A/T Electrical Parts Location ...................................48
Circuit Diagram ........................................................49
Inspections Before Trouble Diagnosis .....................49
Road Test ................................................................53
Vehicle Speed at Which Gear Shifting Occurs ........58
Vehicle Speed at Which Lock-up Occurs/Releas-
es .............................................................................
58
Symptom Chart ........................................................59
TCM Input/Output Signal Reference Value .............83
CONSULT-III Function (TRANSMISSION) ..............84
Diagnosis Procedure without CONSULT-III ............91
DTC U1000 CAN COMMUNICATION LINE .....94
Description ........................................................... ....94
On Board Diagnosis Logic .......................................94
Possible Cause ........................................................94
DTC Confirmation Procedure ..................................94
Wiring Diagram - AT - CAN .....................................95
Diagnosis Procedure ...............................................96
DTC P0615 START SIGNAL CIRCUIT .............97
Description ...............................................................97
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
97
On Board Diagnosis Logic .......................................97
Possible Cause ........................................................97
DTC Confirmation Procedure ..................................97
Wiring Diagram - AT - STSIG ..................................98
Diagnosis Procedure ...............................................99
DTC P0700 TCM .............................................101
Description .............................................................101
On Board Diagnosis Logic .....................................101
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AT-4
BRAKE SIGNAL CIRCUIT ..............................165
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
165
Diagnosis Procedure .............................................165
A/T INDICATOR CIRCUIT ...............................166
Description ........................................................... ..166
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
166
Diagnosis Procedure .............................................166
TROUBLE DIAGNOSIS FOR SYMPTOMS .....167
Wiring Diagram - AT - NONDTC .......................... ..167
A/T Check Indicator Lamp Does Not Come On .....170
Engine Cannot Be Started in "P" or "N" Position ...170
In "P" Position, Vehicle Moves When Pushed .......171
In "N" Position, Vehicle Moves ..............................172
Large Shock ("N" to "D" Position) ..........................173
Vehicle Does Not Creep Backward in "R" Position ..175
Vehicle Does Not Creep Forward in "D" Position ..178
Vehicle Cannot Be Started from D1 .......................180
A/T Does Not Shift: D1→ D2 ................................ ..182
A/T Does Not Shift: D2→ D3 ................................ ..184
A/T Does Not Shift: D3→ D4 ................................ ..186
A/T Does Not Shift: D4→ D5 ................................ ..188
A/T Does Not Lock-up ......................................... ..190
A/T Does Not Hold Lock-up Condition ...................192
Lock-up Is Not Released .......................................194
Engine Speed Does Not Return to Idle .................194
Cannot Be Changed to Manual Mode ...................195
A/T Does Not Shift: 5th Gear → 4th Gear ........... ..196
A/T Does Not Shift: 4th Gear → 3rd Gear ........... ..197
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... ..199
A/T Does Not Shift: 2nd Gear → 1st Gear ........... ..201
Vehicle Does Not Decelerate by Engine Brake ... ..202
SHIFT CONTROL SYSTEM ............................205
Control Device Removal and Installation ............. ..205
Control Rod Removal and Installation ...................206
Adjustment of A/T Position ....................................207
Checking of A/T Position .......................................207
A/T SHIFT LOCK SYSTEM .............................208
Description ........................................................... ..208
Shift Lock System Electrical Parts Location ..........208
Wiring Diagram - AT - SHIFT .................................209
Diagnosis Procedure .............................................209
KEY INTERLOCK CABLE ...............................212
Component .......................................................... ..212
Removal and Installation .......................................212
ON-VEHICLE SERVICE ...................................215
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
215
Parking Component (2WD Models Only) ..............226
Rear Oil Seal .........................................................233
Revolution Sensor Component (2WD Models
Only) .....................................................................
233
AIR BREATHER HOSE ....................................239
Removal and Installation ...................................... .239
TRANSMISSION ASSEMBLY ..........................241
Removal and Installation (2WD Models) .............. .241
Removal and Installation (AWD Models) ..............243
OVERHAUL ......................................................249
Component .......................................................... .249
Oil Channel ...........................................................261
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
264
DISASSEMBLY .............................................. ..267
Disassembly ......................................................... .267
REPAIR FOR COMPONENT PARTS ..............285
Oil Pump .............................................................. .285
Front Sun Gear, 3rd One-Way Clutch ...................287
Front Carrier, Input Clutch, Rear Internal Gear .....289
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ..................................................
295
High and Low Reverse Clutch ..............................301
Direct Clutch .........................................................303
ASSEMBLY .................................................... ..306
Assembly (1) ........................................................ .306
Adjustment ............................................................320
Assembly (2) .........................................................323
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
330
General Specification ........................................... .330
Vehicle Speed at Which Gear Shifting Occurs .....330
Vehicle Speed at Which Lock-up Occurs/Releas-
es ..........................................................................
331
Stall Speed ............................................................331
Line Pressure ........................................................331
A/T Fluid Temperature Sensor ..............................332
Turbine Revolution Sensor ...................................332
Vehicle Speed Sensor A/T (Revolution Sensor) ...332
Reverse Brake ......................................................332
Total End Play .......................................................332
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INDEX FOR DTCAT-5
< SERVICE INFORMATION >
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SERVICE INFORMATION
INDEX FOR DTC
Alphabetical IndexINFOID:0000000001327120
NOTE:
If “DTC U1000” is displayed with other DTCs, fi rst perform the trouble diagnosis for “DTC U1000 CAN
COMMUNICATION”. Refer to AT- 9 4
.
*1: These numbers are prescribed by SAE J2012.
*2: These malfunctions cannot be displayed MIL if another malfunction is assigned to MIL.
DTC No. IndexINFOID:0000000001327121
NOTE:
If “DTC U1000” is displayed with other DTCs, fi rst perform the trouble diagnosis for “DTC U1000 CAN
COMMUNICATION”. Refer to AT- 9 4
.
Items
(CONSULT-III screen terms) DTC
Reference page
OBD-II Except OBD-II
CONSULT-III GST
(*1) CONSULT-III only “TRANS- MISSION”
A/T 1ST E/BRAKING — P1731 AT- 1 4 1
ATF 1ST GR FNCTN P0731 P0731 AT- 11 4
ATF 2ND GR FNCTN P0732 P0732AT- 11 6
ATF 3RD GR FNCTN P0733 P0733AT- 11 8
ATF 4TH GR FNCTN P0734 P0734AT- 1 2 0
ATF 5TH GR FNCTN P0735 P0735AT- 1 2 2
A/T INTERLOCK P1730 P1730AT- 1 3 9
A/T TCC S/V FNCTN
P0744(*2)P0744AT- 1 2 6
ATF TEMP SEN/CIRC P0710 P1710 AT- 1 3 2
CAN COMM CIRCUIT U1000 U1000 AT- 9 4
D/C SOLENOID/CIRC P1762 P1762AT- 1 4 7
ENGINE SPEED SIG P0725 P0725 AT- 11 2
FR/B SOLENOID/CIRC P1757 P1757AT- 1 4 5
HLR/C SOL/CIRC P1767 P1767AT- 1 4 9
I/C SOLENOID/CIRC P1752 P1752AT- 1 4 3
L/PRESS SOL/CIRC P0745 P0745AT- 1 2 8
LC/B SOLENOID/CIRC P1772 P1772AT- 1 5 1
LC/B SOLENOID FNCT
P1774(*2)P1774AT- 1 5 3
MANU MODE SW/CIRC — P1815 AT- 1 5 5
PNP SW/CIRC P0705 P0705AT- 1 0 2
STARTER RELAY/CIRC — P0615 AT- 9 7
TCC SOLENOID/CIRC P0740 P0740AT- 1 2 4
TCM P0700 P0700AT- 1 0 1
TP SEN/CIRC A/T P1705 P1705AT- 1 3 0
TURBINE REV S/CIRC P0717 P0717AT- 1 0 6
VEH SPD SE/CIR-MTR — P1721AT- 1 3 7
VEH SPD SEN/CIR AT P0720 P0720AT- 1 0 8
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