Page 3483 of 3924

PS-28
< SERVICE INFORMATION >
POWER STEERING OIL PUMP
Before starting work, confirm belt tension is proper.
1. Connect oil pressure gauge (SST) and oil pressure gaugeadapter (SST) between oil pump discharge connector and high
pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 to 80 °C (122 to 176 °F).
CAUTION:
Warm up engine with shut-off val ve fully opened. If engine is started with shut-off valve closed,
fluid pressure in power steering pump increases to maximum. This will raise fluid temperature
excessively.
Be careful not to contact hose with belt when engine is started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressu re gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly. If relief oil pressure is outside the specification, disassemble and repair oil pump. Refer to PS-32, "
Disas-
sembly and Assembly (VK45DE Models)".
5. After inspection, disconnect oil pressure gauge (S ST) and oil pressure gauge adapter (SST) from hydrau-
lic circuit, connect oil pump discharge connector and high pressure hose. Add fluid and bleed air from
hydraulic circuit thoroughly. Refer to PS-7, "
Air Bleeding Hydraulic System".
Removal and Installation (VQ35DE Models)INFOID:0000000001327719
REMOVAL
1. Remove undercover from vehicle with power tool.
2. Loosen belt tensioner adjust screw, then remove belt from oil pump pulley. Refer to EM-15
.
3. Drain power steering fluid from reservoir tank.
4. Remove piping of high pressure and low pressure (drain fluid from their pipings). Refer to PS-37
.
5. Remove mounting bolts, then remove power steering pump.
INSTALLATION
Refer to PS-37 for tightening torque. Install in the reverse order removal.
After installation, adjust belt tension. Refer to EM-14
.
SGIA0570E
SST
Pressure gauge and shut-off valveKV48103500
(J26357 and J26357-10)
Oil pump side Connector A and O-ring
KV48105300-4 and 5295262U10
(—)
Eye-bolt and O-ring KV48105300-3 and 5295262U00
(—)
High pressure
piping side Connector B and O-ring
KV48105300-1 and 5295262U00
(—)
Nut KV48105300-2 ( — )
SGIA0572E
Relief oil pressure : 9,900 - 10,700 kPa (101 - 109.1 kg/cm
2, 1436 - 1552 psi)
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Page 3484 of 3924

POWER STEERING OIL PUMPPS-29
< SERVICE INFORMATION >
C
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F
H I
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M A
B
PS
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After installation, bleed air. Refer to PS-7, "Air Bleeding Hydraulic System".
Removal and Installation (VK45DE Models)INFOID:0000000001327720
REMOVAL
1. Remove undercover from vehicle with power tool.
2. Remove power steering oil pump belt from auto tensioner. Refer to EM-170
.
3. Drain power steering fluid from reservoir tank.
4. Remove piping of high pressure and low pressure from power steering oil pump (drain fluid from their pip- ings). Refer to PS-37
.
5. Remove mounting bolts, then remove power steering pump.
INSTALLATION
Refer to PS-37 for tightening torque. Install in the reverse order removal.
After installation, bleed air. Refer to PS-7, "
Air Bleeding Hydraulic System".
NOTE:
Adjustment of belt tension is no necessary bec ause engine of this model equips auto tensioner.
Disassembly and Assembly (VQ35DE Models)INFOID:0000000001327721
COMPONENTS
INSPECTION BEFORE DISASSEMBLY
Disassemble power steering oil pump only if the following items are found.
Oil leakage from oil pump
Deformed or damaged pulley
Poor performance
1. Rear cover 2. Teflon ring 3. O-ring
4. Rear side plate 5. Rotor snap ring 6. Dowel pin
7. Cam ring 8. Rotor 9. Vane
10. Cartridge 11. Front side plate 12. O-ring
13. Flow control valve A 14. Spring 15. Flow control valve B assembly
16. Body assembly 17. Oil seal 18. Pulley
19. O-ring 20. Suction pipe 21. Bracket
Refer to GI-8, "
Component" and the followings for the symbols in the figure.
: Apply power steering fluid
: Apply multi-purpose grease
SGIA1679E
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Page 3492 of 3924
HYDRAULIC LINEPS-37
< SERVICE INFORMATION >
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PS
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HYDRAULIC LINE
ComponentINFOID:0000000001327723
VQ35DE 2WD MODEL
JSGIA0218GB
1. Reservoir tank 2. Reservoir tank bracket 3. Suction hose
4. High pressure hose 5. Power steering oil pump 6. Steering gear assembly
7. Oil cooler 8. Clamp 9. Eye bolt
10. Copper washer 11. Copper washer 12. Eye bolt
13. Eye joint (assembled to high pres- sure side hose) 14. Pressure sensor
Refer to GI-8, "
Component" and the followings for the symbols in the figure.
: Apply power steering fluid.
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Page 3493 of 3924
PS-38
< SERVICE INFORMATION >
HYDRAULIC LINE
VQ35DE AWD MODEL
JSGIA0177GB
1. Reservoir tank 2. Reservoir tank bracket 3. Suction hose
4. High pressure hose 5. Power steering oil pump 6. Steering gear assembly
7. Oil cooler 8. Clamp 9. Eye bolt
10. Copper washer 11. Eye bolt 12. Copper washer
13. Oil pressure sensor
Refer to GI-8, "
Component" and the followings for the symbols in the figure.
: Apply power steering fluid.
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HYDRAULIC LINEPS-39
< SERVICE INFORMATION >
C
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M A
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PS
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VK45DE AWD MODEL
Removal and InstallationINFOID:0000000001327724
VQ35DE MODELS
Refer to PS-37, "Component" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
JSGIA0219GB
1. Reservoir tank 2. Suction hose 3. High pressure hose
4. Oil cooler 5. Pressure sensor 6. Steering gear assembly
7. Clamp 8. Eye bolt 9. Copper washer
10. Reservoir tank bracket 11. Eye bolt
Refer to GI-8, "
Component" and the followings for the symbols in the figure.
: Apply power steering fluid.
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Page 3636 of 3924

CHARGING SYSTEMSC-27
< SERVICE INFORMATION >
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Removal and Installation (VQ35DE Engine Models)INFOID:0000000001328258
REMOVAL
1. Disconnect the battery cabl e from the negative terminal.
2. Remove engine front undercover, using power tools.
3. Remove alternator and power steering oil pump belt. Refer to EM-15, "
Removal and Installation".
4. Disconnect alternator connector.
5. Remove “B” terminal nut.
6. Remove harness clip and water hose bracket from alternator.
7. Remove oil pressure switch harness clip from alternator stay. (2WD)
8. Disconnect oil pressure switch connector. (2WD)
9. Remove alternator stay mounting bolts and alternator stay, using power tools.
10. Remove alternator mounting bolt, using power tools.
11. Remove alternator assembly downward from the vehicle.
ALTERNATOR PULLEY INSPECTION
Perform the following.
Make sure that alternator pulley does not rattle.
1. B terminal nut 2. B terminal harness 3. Alternator connector
4. Alternator mounting bolt 5. Alternator stay mounting bolt 6. Alternator stay
7. Alternator
: N·m (kg-m, ft-lb) : Engine front
PKIB8815E
PKIA2358E
PKIA1923E
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