EC-74
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
tified codes can be identified by using the CONSULT-II
I or GST. A DTC will be used as an example for how to
read a code.
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The “A” is indicated by the number of eleven flash. The length of time the
1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-second) - OFF (0.6-second)
cycle.
The 100th-digit numeral and lower digit numerals cons ist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an inte rval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occu rs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classi fied by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-17
)
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in t he ECM by depressing accelerator pedal. Refer to "How
to Set Diagnostic Test Mode II (Self-diagnostic Results)".
If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours.
Be careful not to erase the stored memo ry before starting trouble diagnoses.
OBD System Operation ChartINFOID:0000000001325918
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
When a malfunction is detected for the 1st time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
When the same malfunction is detected in two consec utive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to EC-54, "
Two Trip Detection Logic".
The MIL will go off after the vehicle is driven 3 time s (drive pattern B) with no malfunction. The drive is
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs
while counting, the counter will reset.
The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec-
tion System, the DTC and freez e frame data will be stored until the vehicle is driven 80 times (driving pattern
PBIB3005E
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BASIC SERVICE PROCEDUREEC-85
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4. Follow the instruction of CONSULT-III display.
Accelerator Pedal Releas
ed Position LearningINFOID:0000000001325923
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal posit ion sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningINFOID:0000000001325924
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to l earn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal . It must be performed each time harness connector of
electric throttle control ac tuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningINFOID:0000000001325925
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
Each time electric throttle control actuator or ECM is replaced.
Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
Battery voltage: More than 12.9V (At idle)
Engine coolant temperature: 70 - 100 °C (158 - 212 °F)
Park/neutral position switch: ON
Electric load switch: OFF (Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
started the headlamp will not be illuminated.
Steering wheel: Neutral (Straight-ahead position)
Vehicle speed: Stopped
Transmission: Warmed-up
- For models with CONSULT-III, drive vehicle until “A TF TEMP SE 1” in “DATA MONITOR” mode of “A/T” sys-
tem indicates less than 0.9V.
- For models without CONSULT-III, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-III
1. Perform EC-85, "Accelerator Pedal Released Position Learning".
2. Perform EC-85, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
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EC-86
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BASIC SERVICE PROCEDURE
4. Check that all items listed under the topic PREP
ARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-III screen. If “CMPLT” is not displayed, Idle Air Vol- ume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to
the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
Without CONSULT-III
NOTE:
It is better to count the ti me accurately with a clock.
It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform EC-85, "
Accelerator Pedal Released Position Learning".
2. Perform EC-85, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREP ARATION (previously mentioned) are in good order.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully released, then turn ignition switch ON and wait 3 seconds.
7. Repeat the following procedure quickly 5 times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops
blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
10. Start engine and let it idle.
11. Wait 20 seconds.
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
13. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to the DIAGNOSTIC PROCE-
DURE below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
ITEM SPECIFICATION
Idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
ITEM SPECIFICATION
Idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
SEC897C
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TROUBLE DIAGNOSISEC-91
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2.CHECK DTC*1
1. Check DTC*1.
2. Perform the following procedure if DTC*
1 is displayed.
- Record DTC*
1 and freeze frame data*2. (Print them out with CONSULT-III or GST.)
- Erase DTC*
1. (Refer to EC-55, "Emission-Related Diagnostic Information".)
- Study the relationship between the cause detected by DTC*
1 and the symptom described by the cus-
tomer. (Symptom Matrix Chart is useful. Refer to EC-96, "
Symptom Matrix Chart".)
3. Check related service bulletins for information.
Is any symptom described and any DTC detected?
Symptom is described, DTC*1 is displayed>>GO TO 3.
Symptom is described, DTC*
1 is not displayed>>GO TO 4.
Symptom is not described, DTC*
1 is displayed>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MIL ON).
DIAGNOSIS WORK SHEET is usef ul to verify the incident.
Connect CONSULT-III to the vehicle and check diagnosis results.
Verify relation between the symptom and t he condition when the symptom is detected.
>> GO TO 5.
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
DIAGNOSIS WORK SHEET is usef ul to verify the incident.
Connect CONSULT-III to the vehicle and check diagnosis results.
Verify relation between the symptom and t he condition when the symptom is detected.
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC Confirmation Procedure for the displayed DTC*
1, and then make sure that DTC*1 is detected
again.
If two or more DTCs*
1 are detected, refer to EC-93, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
NOTE:
Freeze frame data*
2 is useful if the DTC*1 is not detected.
Perform Overall Function Check if DTC Confirma tion Procedure is not included on Service Manual. This
simplified check procedure is an effective alternative though DTC*
1 cannot be detected during this check.
If the result of Overall Function Check is NG, it is the same as the detection of DTC*
1 by DTC Confirmation
Procedure.
Is DTC*
1 detected?
Yes >> GO TO 10.
No >> Check according to EC-139
.
6.PERFORM BASIC INSPECTION
Perform EC-80, "
Basic Inspection"
With CONSULT-III>>GO TO 7.
Without CONSULT-III>>GO TO 9.
7.PERFORM SPEC IN DATA MONITOR MODE
With CONSULT-III
Make sure that “MAS A/F SE-B1”, “B/FUEL SCHDL”, and “A/F ALPHA-B1”, “A/F ALPHA-B2” are within the SP
value using CONSULT-III “SPEC” in “DATA MONITOR” mode. Refer to EC-131, "
Diagnosis Procedure".
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EC-92
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TROUBLE DIAGNOSIS
Are they within the SP value?
Ye s > > G O T O 9 .
No >> GO TO 8.
8.DETECT MALFUNCTIONING PART BY TROUBL
E DIAGNOSIS - SPECIFICATION VALUE
Detect malfunctioning part according to EC-131
.
Is malfunctioning part detected?
Ye s > > G O T O 11 .
No >> GO TO 9.
9.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM MATRIX CHART
Detect malfunctioning system according to EC-96, "
Symptom Matrix Chart" based on the confirmed symptom
in step 4, and determine the trouble diagnosis order based on possible causes and symptom.
>> GO TO 10.
10.DETECT MALFUNCTIONING PA RT BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
NOTE:
The Diagnostic Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnostic Procedure. For details, refer to Circuit Inspection in GI-
25, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is malfunctioning part detected?
Ye s > > G O T O 11 .
No >> Monitor input data from related sensors or check voltage of related ECM terminals using CON-
SULT-III. Refer to EC-127, "
CONSULT-III Reference Value in Data Monitor Mode", EC-109, "ECM
Terminal and Reference Value".
11 .REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnostic Procedure again after repair and replace- ment.
3. Check DTC. If DTC is displayed, erase it, refer to EC-55, "
Emission-Related Diagnostic Information".
>> GO TO 12.
12.FINAL CHECK
When DTC was detected in step 2, perform DTC Conf irmation Procedure or Overall Function Check again,
and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
OK or NG
NG (DTC*1 is detected)>>GO TO 10.
NG (Symptom remains)>>GO TO 6.
OK >> 1. Before returning the vehicle to the customer, make sure to erase unnecessary DTC*
1 in ECM
and TCM (Transmission Control Module). (Refer to EC-55, "
Emission-Related Diagnostic
Information" and AT-38, "OBD-II Diagnostic Trouble Code (DTC)".)
2. If the completion of SRT is needed, drive vehicl e under the specific driving pattern. Refer to
EC-55, "
Emission-Related Diagnostic Information".
3. INSPECTION END
*1: Include 1st trip DTC.
*2: Include 1st trip freeze frame data.
DIAGNOSTIC WORKSHEET
Description
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TROUBLE DIAGNOSISEC-117
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: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
CONSULT-III Function (ENGINE)INFOID:0000000001325936
FUNCTION
*: The following emission-related diagnostic information is cleared when the ECM memory is erased.
Diagnostic trouble codes
1st trip diagnostic trouble codes
Freeze frame data
1st trip freeze frame data
System readiness test (SRT) codes
Test values
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
111 W / B
ECM relay
(Self shut-off) [Engine is running]
[Ignition switch: OFF]
For a few seconds after turning ignition
switch OFF 0 - 1.5V
[Ignition switch: OFF]
More than a few seconds after turning igni- tion switch OFF BATTERY VOLTAGE
(11 - 14V)
11 3 G Y / R F u e l p u m p r e l a y [Ignition switch: ON]
For 1 second after turning ignition switch ON
[Engine is running]
0 - 1.5V
[Ignition switch: ON]
More than 1 second after turning ignition switch ON BATTERY VOLTAGE
(11 - 14V)
11 5
11 6 B/R
B/W
ECM ground [Engine is running]
Idle speed Body ground
11 7 R / Y EVAP canister vent control
valve
[Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
11 9
120 R
R/B
Power supply for ECM
[Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
121 R/W Power supply for ECM
(Back-up) [Ignition switch: OFF] BATTERY VOLTAGE
(11 - 14V)
TER-
MI-
NAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
Diagnostic test mode Function
Work support This mode enables a technician to adjust some devices faster and more accurately by following the in-
dications on the CONSULT-III unit.
Self-diagnostic results Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
can be read and erased quickly.*
Data monitor Input/Output data in the ECM can be read.
Active test Diagnostic Test Mode in which CONSULT-III drives some actuators apart from the ECMs and also shifts
some parameters in
a specified range.
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
ECU part number ECM part number can be read.
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TROUBLE DIAGNOSISEC-121
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*: The items are the same as those of 1st trip freeze frame data.
DATA MONITOR MODE
Monitored Item
×
: Applicable
INT/A TEMP SE
[° C] or [ °F] The intake air temperature at the moment a malfunction is detected is displayed.
INT MANI PRES [kPa] Always a certain value is displayed.
These items are not efficient for S50 models.
FTFMCH1 Freeze frame data
item* Description
Monitored item Unit Description Remarks
ENG SPEED rpm Indicates the engine speed computed from the sig-
nal of the crankshaft position sensor (POS) and
camshaft position sensor (PHASE). Accuracy becomes poor if engine speed
drops below the idle rpm.
If the signal is interrupted while the en-
gine is running, an abnormal value may
be indicated.
MAS A/F SE-B1 × The signal voltage of the mass air flow sensor is
displayed. When the engine is stopped, a certain
value is indicated.
B/FUEL SCHDL × Base fuel schedule indicates the fuel injection
pulse width programmed into ECM, prior to any
learned on board correction.
A/F ALPHA-B1 % The mean value of the air-fuel ratio feedback cor-
rection factor per cycle is indicated. When the engine is stopped, a certain
value is indicated.
This data also includes the data for the air-fuel ratio learning control.
A/F ALPHA-B2
×
COOLAN TEMP/S °C or ° The engine coolant temperature (determined by
the signal voltage of the engine coolant tempera-
ture sensor) is displayed. When the engine coolant temperature
sensor is open or short-circuited, ECM
enters fail-safe mode. The engine cool-
ant temperature determined by the ECM
is displayed.
A/F SEN1 (B1) ×
The A/F signal computed from the input signal of
the Air fuel ratio (A/F) sensor 1 is displayed.
A/F SEN1 (B2) ×
HO2S2 (B1) ×
The signal voltage of the heated oxygen sensor 2 is
displayed.
HO2S2 (B2) ×
HO2S2 MNTR(B1) RICH/
LEAN Display of heated oxygen sensor 2 signal:
RICH: means the amount of oxygen after three way
catalyst is relatively small.
LEAN: means the amount of oxygen after three
way catalyst is relatively large. When the engine is stopped, a certain
value is indicated.
HO2S2 MNTR(B2) RICH/
LEAN
VHCL SPEED SE km/h or
mph The vehicle speed computed from the vehicle
speed signal sent from combination meter is dis-
played.
BATTERY VOLT V The power supply voltage of ECM is displayed.
ACCEL SEN 1 ×
The accelerator pedal position sensor signal volt-
age is displayed. ACCEL SEN 2 signal is converted by
ECM internally. Thus, it differs from ECM
terminal voltage signal.
ACCEL SEN 2
×
TP SEN 1-B1 V The throttle position sensor signal voltage is dis-
played. THRTL SEN 2 signal is converted by
ECM internally. Thus, it differs from ECM
terminal voltage signal.
TP SEN 2-B1 V
FUEL T/TMP SE
°C or ° The fuel temperature (determined by the signal
voltage of the fuel tank temperature sensor) is dis-
played.
INT/A TEMP SE °C or °F The intake air temperature (determined by the sig-
nal voltage of the intake air temperature sensor) is
indicated.
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TROUBLE DIAGNOSISEC-123
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VENT CONT/V
× The control condition of the EVAP canister vent
control valve (determined by ECM according to the
input signals) is indicated.
ON: Closed
OFF: Open
THRTL RELAY × Indicates the throttle co
ntrol motor relay control
condition determined by the ECM according to the
input signals.
COOLING FAN HI/MID/
LOW/
OFF The control condition of the cooling fan (determined
by ECM according to the input signals) is indicated.
HI: High speed operation
MID: Middle speed operation
LOW: Low speed operation
OFF: Stop
HO2S2 HTR (B1) × Indicates [ON/OFF] condition of heated oxygen
sensor 2 heater determined by ECM according to
the input signals.
HO2S2 HTR (B2)
×
I/P PULLY SPD rpm Indicates the engine speed computed from the tur-
bine revolution sensor signal.
VEHICLE SPEED km/h or
mph Indicates the vehicle speed computed from the rev-
olution sensor signal.
IDL A/V LEARN YET/
CMPLT Display the condition of idle air volume learning
YET: Idle Air Volume Learning has not been per-
formed yet.
CMPLT: Idle Air Volume Learning has already been
performed successfully.
TRVL AFTER MIL km or
mile Distance traveled while MIL is activated.
SNOW MODE SW ON/OFF Indicates [ON/OFF] condition from the snow mode
switch signal.
A/F S1 HTR(B1) % Air fuel ratio (A/F) sensor 1 heater control value computed by ECM according to the input signals.
The current flow to the heater becomes larger as the value increases.
A/F S1 HTR(B2) %
AC PRESS SEN V
The signal voltage from the refrigerant pressure
sensor is displayed.
VHCL SPEED SE km/h or
mph The vehicle speed computed from the vehicle
speed signal sent from TCM is displayed.
SET VHCL SPD km/h or
mph The preset vehicle speed is displayed.
MAIN SW ON/OFF Indicates [ON/OFF] condition from MAIN switch
signal.
CANCEL SW ON/OFF Indicates [ON/OFF] condition from CANCEL switch
signal.
RESUME/ACC SW ON/OFF Indicates [ON/OFF] condition from RESUME/AC-
CELERATE switch signal.
SET SW ON/OFF Indicates [ON/OFF] condition from SET/COAST
switch signal.
BRAKE SW1 ON/OFF Indicates [ON/OFF] condition from ASCD brake
switch signal.
BRAKE SW2 ON/OFF Indicates [ON/OFF] condition of stop lamp switch
signal.
Monitored item Unit Description Remarks
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