EC-666
< SERVICE INFORMATION >[VK45DE]
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
Trouble Diagnosis IntroductionINFOID:0000000001326523
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or
other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on "Work Flow".
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a dr iveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Di agnostic Worksheet like the example
on "Worksheet Sample" should be used.
Start your diagnosis by looking fo r conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
WORK FLOW
MEF036D
SEF233G
SEF234G
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EC-704
< SERVICE INFORMATION >[VK45DE]
TROUBLE DIAGNOSIS
*: DTC P1442 and P1456 does not apply to S50 models but appears in DTC Work Support Mode screens.
Generic Scan Tool (GST) FunctionINFOID:0000000001326533
DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has
8 different functions explained below.
ISO15765-4 is used as the protocol.
The name “GST” or “Generic Scan Tool” is used in this service man-
ual.
FUNCTION
Test mode Test item Corresponding DTC No. Reference page
EVAPORATIVE SYSTEM EVP SML LEAK P0442/P1442*
P0442
EC-926
P0455EC-973
EVP V/S LEAK P0456/P1456* P0456 EC-979
PURG VOL CN/V P1444 P0443EC-933
PURG FLOW P0441 P0441EC-921
A/F SEN1A/F SEN1 (B1) P1278/P1279 P0133
EC-822A/F SEN1 (B1) P1276 P0130EC-798
A/F SEN1 (B2) P1288/P1289 P0153EC-822
A/F SEN1 (B2) P1286 P0150EC-798
HO2S2HO2S2 (B1) P1146 P0138
EC-840
HO2S2 (B1) P1147 P0137EC-831
HO2S2 (B1) P0139 P0139EC-852
HO2S2 (B2) P1166 P0158EC-840
HO2S2 (B2) P1167 P0157EC-831
HO2S2 (B2) P0159 P0159EC-852
SEF139P
Diagnostic service Function
Service $01 READINESS TESTS This mode gains access to current emission-related data values, including analog inputs
and outputs, digital inputs and outputs, and system status information.
Service $02 (FREEZE DATA) This mode gains access to emission-related data value which were stored by ECM during
the freeze frame. For details, refer to
EC-633, "
Emission-related Diagnostic Information".
Service $03 DTCs This mode gains access to emission-related power train trouble codes which were stored
by ECM.
Service $04 CLEAR DIAG INFO This mode can clear all emission-related diagnostic information. This includes:
Clear number of diagnostic trouble codes (Service $01)
Clear diagnostic trouble codes (Service $03)
Clear trouble code for freeze frame data (Service $01)
Clear freeze frame data (Service $02)
Reset status of system monitoring test (Service $01)
Clear on board monitoring test results (Service $06 and $07)
Service $06 (ON BOARD TESTS) This mode accesses the results of on board diagnostic monitoring tests of specific compo-
nents/systems that are not continuously monitored.
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TROUBLE DIAGNOSIS - SPECIFICATION VALUEEC-713
< SERVICE INFORMATION > [VK45DE]
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>> GO TO 8.
8.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F AL PHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.
9.PERFORM POWER BALANCE TEST
1. Perform “POWER BALANCE ” in “ACTIVE TEST” mode.
2. Make sure that the each cylinder produces a momentary engine speed drop.
OK or NG
OK >> GO TO 12.
NG >> GO TO 10.
10.DETECT MALFUNCTIONING PART
1. Check the following.
- Ignition coil and its circuit (Refer to EC-1166
.)
- Fuel injector and its circuit (Refer to EC-1149
.)
- Intake air leakage
- Low compression pressure (Refer to EM-226, "
On-Vehicle Service".)
2. If NG, repair or replace the malfunctioning part.
If OK, replace fuel injector. (It may be caus ed by leakage from fuel injector or clogging.)
>> GO TO 11.
11 .CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F AL PHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG >> GO TO 12.
12.CHECK A/F SENSOR 1 FUNCTION
Perform all DTC Confirmation Proc edure related with A/F sensor 1.
For DTC P0130, P0150, refer to EC-798, "
DTC Confirmation Procedure".
For DTC P0131, P0151, refer to EC-806, "
DTC Confirmation Procedure".
For DTC P0132, P0152, refer to EC-814, "
DTC Confirmation Procedure".
For DTC P0133, P0153, refer to EC-822, "
DTC Confirmation Procedure".
For DTC P2A00, P2A03, refer to EC-1129, "
DTC Confirmation Procedure".
OK or NG
OK >> GO TO 15.
NG >> GO TO 13.
13.CHECK A/F SENSOR 1 CIRCUIT
Perform Diagnostic Procedure according to corresponding DTC.
>> GO TO 14.
14.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F AL PHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that the
each indication is within the SP value.
OK or NG
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DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
EC-739
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DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
DescriptionINFOID:0000000001326562
SYSTEM DESCRIPTION
The ECM performs ON/OFF duty control of the A/F
sensor 1 heater corresponding to the engine operating
condition to keep the temperature of A/F sensor 1 element at the specified range.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001326563
Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000001326564
DTC Confirmation ProcedureINFOID:0000000001326565
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confi rm that battery voltage is between 10.5V and 16V at
idle.
1. Start engine and let it idle for at least 10 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-743, "
Diagnosis Procedure".
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor (PHASE)
Crankshaft position sensor (POS) Engine speed
Air fuel ratio (A/F) sensor 1
heater controlAir fuel ratio (A/F) sensor 1
heater
Mass air flow sensor Amount of intake air
MONITOR ITEM CONDITION SPECIFICATION
A/F S1 HTR (B1)
A/F S1 HTR (B2) Engine: After warming up, idle the engine 0 - 100%
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0031
0031
(Bank 1) Air fuel ratio (A/F) sensor
1 heater control circuit low The current amperage in the A/F sensor 1 heater
circuit is out of the normal range.
(An excessively low voltage signal is sent to ECM
through the A/F sensor 1 heater.) Harness or connectors
(The A/F sensor 1 heater circuit is
open or shorted.)
A/F sensor 1 heater
P0051
0051
(Bank 2)
P0032
0032
(Bank 1)
Air fuel ratio (A/F) sensor
1 heater control circuit
high The current amperage in the A/F sensor 1 heater
circuit is out of the normal range.
(An excessively high voltage signal is sent to ECM
through the A/F sensor 1 heater.) Harness or connectors
(The A/F sensor 1 heater circuit is
shorted.)
A/F sensor 1 heater
P0052
0052
(Bank 2)
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EC-746
< SERVICE INFORMATION >[VK45DE]
DTC P0037, P
0038, P0057, P0058 HO2S2 HEATER
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
DescriptionINFOID:0000000001326570
SYSTEM DESCRIPTION
The ECM performs ON/OFF control of the heated oxy gen sensor 2 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature.
OPERATION
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001326571
Specification data are reference values.
On Board Diagn osis LogicINFOID:0000000001326572
DTC Confirmation ProcedureINFOID:0000000001326573
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Sensor Input signal to ECM ECM function Actuator
Camshaft position sensor (PHASE)
Crankshaft position sensor (POS) Engine speed
Heated oxygen sensor 2
heater controlHeated oxygen sensor 2 heater
Engine coolant temperature sensor Engine coolant temperature
Mass air flow sensor Amount of intake air
Engine speed rpm Heated oxygen sensor 2 heater
Above 3,600 OFF
Below 3,600 rpm after the following conditions are met.
Engine: After warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load ON
MONITOR ITEM CONDITION SPECIFICATION
HO2S2 HTR (B1)
HO2S2 HTR (B2) Engine speed: Below 3,600 rpm after the following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load ON
Engine speed: Above 3,600 rpm OFF
DTC No. Trouble diagnosis
name DTC detecting condition Possible cause
P0037
0037
(Bank 1) Heated oxygen
sensor 2 heater
control circuit low The current amperage in the heated oxygen sen-
sor 2 heater circuit is out of the normal range.
(An excessively low voltage signal is sent to ECM
through the heated oxygen sensor 2 heater.) Harness or connectors
(The heated oxygen sensor 2 heater circuit is
open or shorted.)
Heated oxygen sensor 2 heater
P0057
0057
(Bank 2)
P0038
0038
(Bank 1)
Heated oxygen
sensor 2 heater
control circuit high The current amperage in the heated oxygen sen-
sor 2 heater circuit is out of the normal range.
(An excessively high voltage signal is sent to ECM
through the heated oxygen sensor 2 heater.) Harness or connectors
(The heated oxygen sensor 2 heater circuit is
shorted.)
Heated oxygen sensor 2 heater
P0058
0058
(Bank 2)
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EC-762
< SERVICE INFORMATION >[VK45DE]
DTC P0101 MAF SENSOR
If engine will not start or stops soon, wait at leas
t 10 seconds with engine stopped (Ignition switch ON) instead
of running engine at idle speed.
1. Start engine and warm it up to normal operating temperature.
2. Run engine for at least 10 seconds at idle speed.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-764, "
Diagnosis Procedure".
PROCEDURE FOR MALFUNCTION B
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to EC-764, "
Diagnosis Procedure".
2. Select “DATA MONITOR” mode with CONSULT-III.
3. Check the voltage of “MAS A/F SE-B1” with “DATA MONITOR”.
4. Increases engine speed to about 4,000 rpm.
5. Monitor the linear voltage rise in response to engine speed increases.
If NG, go to EC-764, "
Diagnosis Procedure".
If OK, go to following step.
6. Maintain the following conditions for at least 10 consecutive sec- onds.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-764, "
Diagnosis Procedure".
Overall Function CheckINFOID:0000000001326590
PROCEDURE FOR MALFUNCTION B
Use this procedure to check the overa ll function of the mass air flow sensor circuit. During this check, a DTC
might not be confirmed.
With GST
1. Start engine and warm it up to normal operating temperature.
2. Select “Service $01” with GST.
3. Check the mass air flow s ensor signal with “Service $01”.
4. Check for linear mass air flow sensor signal value rise in response to increases to about 4,000 rpm in engine speed.
5. If NG, go to EC-764, "
Diagnosis Procedure".
ENG SPEED More than 2,000 rpm
THRTL SEN 1 More than 3V
THRTL SEN 2 More than 3V
Selector lever Suitable position
Driving location Driving vehicle uphill (Increased engine load) will help
maintain the driving conditions required for this test.
PBIB3457E
SEF534P
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EC-766
< SERVICE INFORMATION >[VK45DE]
DTC P0101 MAF SENSOR
8.CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-778, "
Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Replace intake air temperature sensor.
9.CHECK EVAP CONTROL SY STEM PRESSURE SENSOR
Refer to EC-958, "
Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.
10.CHECK MASS AIR FLOW SENSOR
Refer to EC-766, "
Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> Replace mass air flow sensor.
11 .CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
Component InspectionINFOID:0000000001326593
MASS AIR FLOW SENSOR
With CONSULT-III
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Connect CONSULT-III and select “DATA MONITOR” mode.
4. Select “MAS A/F SE-B1” and check i ndication under the following conditions.
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
5. If the voltage is out of specification, proceed the following.
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following. Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system parts
b. If NG, repair or replace malfunc tioning part and perform step 2 to 4 again.
If OK, go to next step.
6. Turn ignition switch OFF.
7. Disconnect mass air flow sensor harness connector and reconnect it again.
8. Perform step 2 to 4 again.
9. If NG, clean or replace mass air flow sensor.
Condition MAS A/F SE-B1 (V)
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal
operating temperature.) 1.0 - 1.3
2,500 rpm (Engine is warmed-up to
normal operating temperature.) 1.6 - 2.0
Idle to about 4,000 rpm 1.0 - 1.3 to Approx. 2.4*
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DTC P0101 MAF SENSOREC-767
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Without CONSULT-III
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 51 (Mass air flow sensor
signal) and ground.
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
4. If the voltage is out of spec ification, proceed the following.
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following. Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system parts
b. If NG, repair or replace malfunctioning part and perform step 2 and 3 again. If OK, go to next step.
5. Turn ignition switch OFF.
6. Disconnect mass air flow sensor har ness connector and reconnect it again.
7. Perform step 2 and 3 again.
8. If NG, clean or replace mass air flow sensor.
Removal and InstallationINFOID:0000000001326594
MASS AIR FLOW SENSOR
Refer to EM-173.
Condition Voltage V
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal
operating temperature.) 1.0 - 1.3
2,500 rpm (Engine is warmed-up to
normal operating temperature.) 1.6 - 2.0
Idle to about 4,000 rpm 1.0 - 1.3 to Approx. 2.4*
PBIB1106E
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