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TROUBLE DIAGNOSISATC-53
< SERVICE INFORMATION >
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The PTC is built into the A/C and AV switch. It can be set at an inter-
val of 0.5 °C (1.0 °F) in the 18 °C (60 °F) to 32 °C (90 °F) temperature
range by pressing temperature cont rol switch. The set temperature
is displayed.
DIAGNOSIS PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not activate.
1.CHECK POWER SUPPLY CIRCUIT FO R UNIFIED METER AND A/C AMP.
1. Disconnect unified meter and A/C amp. connector.
2. Check voltage between unified meter and A/C amp. harness connector M56 terminals 21, 22 and 35, unified meter and A/C
amp. harness connector M57 terminal 46 and ground.
OK or NG
OK >> GO TO 2.
NG >> Check 10A and 15A fuses [Nos. 6, 10, 11, 12 and 19, located in the fuse block (J/B)]. Refer to
PG-77
.
If fuses are OK, check harness for open circuit. Repair or replace if necessary.
If fuses are NG, check harness fo r short circuit and replace fuse.
2.CHECK GROUND CIRCUIT FOR UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
SJIA1583E
RJIA1983E
Terminals Ignition switch position
(+)
(− )OFFACC ON
Unified
meter and A/C amp.
connector Te r m i n a l N o .
M56 21
GroundBattery volt-
age Battery
voltage Battery
voltage
M56 22 Approx. 0 V Approx. 0 V Battery
voltage
M56 35 Approx. 0 V Battery
voltage Battery
voltage
M57 46 Approx. 0 V Battery
voltage Battery
voltage
RJIA1984E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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ATC-54
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
2. Check continuity between unified meter and A/C amp. harnessconnector M56 terminal 29, 30 and ground.
OK or NG
OK >> Replace unified meter and A/C amp.
NG >> Repair harness or connector.
LAN System CircuitINFOID:0000000001328184
SYMPTOM: Mode door motor, intake door motor and/or air mix door motor(s) does not operate normally.
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT
1.CHECK POWER SUPPLY FOR UNI FIED METER AND A/C AMP.
1. Turn ignition switch ON.
2. Check voltage between unified meter and A/C amp. harness connector M57 terminal 54 and ground.
OK or NG
OK >> GO TO 2.
NG >> Replace unified meter and A/C amp.
2.CHECK SIGNAL FOR UNIFIED METER AND A/C AMP. 29, 30 – Ground : Continuity should exist.
RJIA1985E
RJIA1775E
54 – Ground : Battery voltage
RJIA1986E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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TROUBLE DIAGNOSISATC-55
< SERVICE INFORMATION >
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Confirm A/C LAN signal between unified meter and A/C amp. har-
ness connector M57 terminal 43 and ground using an oscilloscope.
OK or NG
OK >> GO TO 3.
NG >> Replace unified meter and A/C amp.
3.CHECK POWER SUPPLY FOR EACH DOOR MOTOR
Check voltage between each door motor harness connector terminal
1 and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4.CHECK SIGNAL FOR EACH DOOR MOTOR
Confirm A/C LAN signal between each door motor harness connec-
tor terminal 3 and ground using an oscilloscope.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5.CHECK MOTOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect each door motor connector.
Te r m i n a l s
Vo l ta g e
(+)
(− )
Unified meter and A/
C amp. connector Te r m i n a l N o .
M57 43 Ground
RJIA1987E
SJIA1453J
1 – Ground : Battery voltage
RJIA1988E
Door motor Te r m i n a l s
Vol tag e
(+)
(− )
Con-
nector Te r m i n a l
No.
Mode M258 3
Ground
Air mix
(Driver
side)
M252 3
Air mix
(Passen-
ger side) M257 3
Intake M253 3
RJIA1989E
SJIA1453J
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ATC-56
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
3. Check continuity between each door motor harness connectorterminal 2 and ground.
OK or NG
OK >> GO TO 6.
NG >> Repair harness or connector.
6.CHECK MOTOR OPERATION
1. Reconnect each door motor connector.
2. Turn ignition switch ON.
3. Confirm operation of each door motor.
OK or NG
OK >> (Return to operate normally.) Poor contact in motor connector.
NG >> (Does not operate normally.) GO TO 7.
7.CHECK AIR MIX DOOR MOTOR AND INTAKE DOOR MOTOR OPERATION
1. Turn ignition switch OFF.
2. Disconnect mode, air mix (driver side, pass enger side), and intake door motor connectors.
3. Reconnect air mix (driver side, passenger side) and intake door motor connectors.
4. Turn ignition switch ON.
5. Confirm operation of air mix door motor (driver side, passenger side) and intake door motor.
OK or NG
OK >> [Air mix (driver side, passenger side) and intake door motors operate normally.]
Replace mode door motor.
NG >> [Air mix (driver side, passenger side) and intake door motors does not operate normally.]
GO TO 8.
8.CHECK MODE DOOR MOTOR AND INTAKE DOOR MOTOR OPERATION
1. Turn ignition switch OFF.
2. Disconnect air mix door motor (driver side, passenger side) connectors.
3. Reconnect mode door motor connector.
4. Turn ignition switch ON.
5. Confirm operation of mode door motor and intake door motor.
OK or NG
OK >> (Mode and intake door motors operate normally.) GO TO 10.
NG >> (Mode and intake door motors does not operate normally.) GO TO 9.
9.CHECK MODE DOOR MOTOR AND AIR MIX DOOR MOTOR OPERATION
1. Turn ignition switch OFF.
2. Disconnect intake door motor connector.
3. Reconnect air mix door motor (driver side, passenger side) connectors.
4. Turn ignition switch ON.
5. Confirm operation of mode door motor and air mix door motor (driver side, passenger side).
OK or NG
OK >> [Mode and air mix door motor (driver side, passenger side) operate normally.] Replace intake door motor.
NG >> [Mode and air mix door motor (driver side, passenger side) does not operate normally.]
Replace display and A/C auto amp.
10.CHECK AIR MIX DOOR MOTOR OPERATION 2 – Ground : Continuity should exist.
RJIA1990E
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TROUBLE DIAGNOSISATC-57
< SERVICE INFORMATION >
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1. Turn ignition switch OFF.
2. Disconnect air mix door motor (driver side) connector.
3. Turn ignition switch ON.
4. Confirm operation of air mix door motor (passenger side).
OK or NG
OK >> [Air mix door motor (passenger side) operates normally.] Replace air mix door motor (driver side).
NG >> [Air mix door motor (passenger side) does not operate normally.] Replace air mix door motor (passenger side).
Mode Door Motor CircuitINFOID:0000000001328185
SYMPTOM
Air outlet does not change.
Mode door motor does not operate normally.
INSPECTION FLOW
SJIA1806E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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TROUBLE DIAGNOSISATC-67
< SERVICE INFORMATION >
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COMPONENT DESCRIPTION
Brush-Less Motor
The blower motor utilizes a brush-less motor with a rotating magnet.
Quietness is improved over previous motors where the brush was
the point of contact and the coil rotated.
DIAGNOSIS PROCEDURE FOR BLOWER MOTOR
SYMPTOM: Blower motor operation is malfunctioning.
1.CHECK POWER SUPPLY FOR BLOWER MOTOR
1. Disconnect blower motor connector.
2. Turn ignition switch ON.
3. Check voltage between blower motor harness connector M78 terminal 1 and ground.
OK or NG
OK >> GO TO 2.
NG >> Check power supply circuit and 15A fuses [Nos. 10 and 11, located in the fuse block (J/B)]. Refer to PG-
77.
If fuses are OK, check harness for open circuit. Repair or replace if necessary.
If fuses are NG, check harness fo r short circuit and replace fuse.
2.CHECK BLOWER MOTOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between blower motor harness connector M78 terminal 3 and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3.CHECK CIRCUIT CONTINUITY BETWEEN BLOWER MOTOR AND UNIFIED METER AND A/C AMP.
1. Disconnect unified meter and A/C amp. connector.
ZHA152H
SJIA0266E
1 – Ground : Battery voltage
RJIA1997E
3 – Ground : Continuity should exist.
RJIA1998E
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ATC-68
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
2. Check continuity between blower motor harness connector M78terminal 2 and unified meter and A/C amp. harness connector
M57 terminal 53.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4.CHECK UNIFIED METER AND A/C AMP. OUTPUT SIGNAL
1. Reconnect blower motor connector and unified meter and A/C amp. connector.
2. Turn ignition switch ON.
3. Change the fan speed from Lo to Hi, and check the duty ratios between blower motor harness connector M78 terminal 2 and
ground using an oscilloscope. Normal terminal 2 drive signal
duty ratios are shown in the table below.
OK or NG
OK >> Replace blower motor after conf irming the fan air flow does not change.
NG >> Replace unified meter and A/C amp.
COMPONENT INSPECTION
Blower Motor
2 – 53 : Continuity should exist.
RJIA1999E
RJIA2000E
SJIA1802E
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TROUBLE DIAGNOSISATC-71
< SERVICE INFORMATION >
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OK or NG
OK >> GO TO 2.
NG >> Malfunctioning ambient sensor: Refer to ATC-86, "
Ambient Sensor Circuit".
Malfunctioning intake sensor: Refer to ATC-94, "
Intake Sensor Circuit".
2.PERFORM IPDM E/R AUTO ACTIVE TEST
Perform “IPDM E/R auto active test”. Refer to PG-20, "
Auto Active Test".
Does the magnet clutch operate?
YES >> WITH CONSULT-III: GO TO 5 WITHOUT CONSULT-III: GO TO 6.
NO >> Check 10A fuse (No. 79, located in IPDM E/R). Refer to PG-23, "
IPDM E/R Terminal Arrange-
ment", and GO TO 3.
3.CHECK CIRCUIT CONTINUITY BETWEEN IPDM E/R AND COMPRESSOR
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector and compressor connector.
3. Check continuity between IPDM E/R harness connector E8 ter- minal 33 and compressor harness connector F2 terminal 1.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4.CHECK MAGNET CLUTCH CIRCUIT
Check for operation sound when applying battery voltage direct cur-
rent to terminal.
OK or NG
OK >> 1. Replace IPDM E/R. 2. Go to self-diagnosis procedure ATC-43, "
Self-Diag-
nosis Function" and perform self-diagnosis STEP-4.
Confirm that magnet clutch operation normal.
NG >> 1. Replace magnet clutch.
2. Go to self-diagnosis procedure ATC-43, "
Self-Diag-
nosis Function" and perform self-diagnosis STEP-4.
Confirm that magnet clutch operation normal.
5.CHECK BCM INPUT (COMPRESSOR ON) SIGNAL
Check compressor ON/OFF signal in “Data monitor”. Refer to ATC-32, "
CONSULT-III Function".
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.
6.CHECK CIRCUIT CONTINUITY BETWEEN BC M AND UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Disconnect BCM connector and unified meter and A/C amp. connector.
33 – 1 : Continui ty should exist.
RJIA2004E
RJIA2005E
A/C SW ON : AIR COND SW ON
A/C SW OFF : AIR COND SW OFF
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