Page 447 of 3924

ATC-42
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Auto Amp. Terminal and Reference Value
INFOID:0000000001328180
Measure voltage between each terminal and ground by referring ter-
minals and reference value for unified meter and A/C amp.
PIN CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUE FOR UNIFIED METER AND A/C AMP.
SJIA1566E
RJIA1966E
Te r m i n a l
No. Wire
color ItemIgnition
switch Condition Vo l ta g e
(V)
1LCAN-H — — —
11 P C A N - L — — —
21 R/W Power supply from BAT OFF — Battery voltage
22 W Power supply from IGN ON — Battery voltage
29 B Ground (Power) ON — Approx. 0
30 B Ground ON — Approx. 0
35 LG Power supply from ACC ACC — Battery voltage
39 Y Ambient sensor — — —
40 BR/W In-vehicle sensor — — —
41 P Intake sensor — — —
42 R/Y Compressor ON signal ON A/C switch: ON
(Blower motor operates.)
Approx. 0
OFF switch: ON
(A/C system: OFF)
SJIA1423J
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 448 of 3924

TROUBLE DIAGNOSISATC-43
< SERVICE INFORMATION >
C
DE
F
G H
I
K L
M A
B
AT C
N
O P
Self-Diagnosis FunctionINFOID:0000000001328181
DESCRIPTION
The self-diagnosis system diagnoses sensors, door motors, blower motor, etc. by system line. Refer to appli-
cable sections (items) for details. Shifting from norma l control to the self-diagnosis system is accomplished by
starting the engine (turning the ignition switch ON) and pr essing OFF switch for at least 5 seconds. The OFF
switch must be pressed within 10 seconds after starting the engine (ignition switch is turned ON). This system
will be canceled by either pressing AUTO switch or turn ing the ignition switch OFF. Shifting from one step is
accomplished by means of pressi ng temperature control switch (driver side), as required.
43 G/B A/C LAN signal ON —
45 PU/WECV (Electric Control Valve)
signal ONSelf-diagnosis. STEP-4
(Code No. 45)
46 L/W Power supply for IGN2 ON — Battery voltage
49 W/G Sensor ground ON — Approx. 0
50 LG Sunload sensor — — —
53 G Blower motor control signal ON Blower speed: 1st speed (man-
ual)
54 Y/R Power supply for each door
motor ON — Battery voltage
57 BR/Y Blower motor ON signal ON A/C switch: ON
(Blower motor operates.)
Approx. 0
OFF switch: ON
(A/C system: OFF)
Te r m i n a l
No. Wire
color ItemIgnition
switch Condition Vol tag e
(V)
SJIA1453J
SJIA1607E
SJIA1454J
SJIA1474J
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 449 of 3924
ATC-44
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Shifting from STEP-5 to AUXILIARY MECHANISM is accomplished by means of pressing (fan) UP switch.
FUNCTION CONFIRMATION PROCEDURE
1.SET IN SELF-DIAGNOSIS MODE
1. Turn ignition switch ON.
2. Set in self-diagnosis mode as follows. Within 10 seconds after starting engine (ignition switch is turned ON.), press OFF switch for at least 5 seconds.
NOTE:
If battery voltage drops below 12 V during diagnosis STEP-3, door motor speed becomes slower and as a
result, the system may generate an error even when operation is normal. To avoid this, start engine before
performing this diagnosis.
Former STEP-1 (LEDs and display screen are checked) does not exist in this self-diagnosis function.
>> GO TO 2.
2.STEP-2: SENSOR CIRCUITS ARE CHECK ED FOR OPEN OR SHORT CIRCUIT
SJIA1571E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 452 of 3924

TROUBLE DIAGNOSISATC-47
< SERVICE INFORMATION >
C
DE
F
G H
I
K L
M A
B
AT C
N
O P
10.CHECK IN-VEHICLE SENSOR
Press (DEF) switch for the second time. Temperature detected
by in-vehicle sensor is indicated on the display.
NOTE:
If the temperature indicated on the display greatly differs from the
actual temperature, check sensor circuit first, and then check sensor.
OK or NG
OK >> GO TO 11.
NG >> Go to In-vehicle Sensor Circuit. Refer to ATC-88, "
In-
vehicle Sensor Circuit".
11 .CHECK INTAKE SENSOR
Press (DEF) switch for the third time. Temperature detected by
intake sensor is indicated on the display.
NOTE:
If the temperature indicated on the display greatly differs from the
actual temperature, check sensor circuit first, and then check sensor.
OK or NG
OK >> GO TO 12.
NG >> Go to Intake Sensor Circuit. Refer to ATC-94, "
Intake
Sensor Circuit".
12.CHECK CAN COMMUNICATION ERROR
1. Press intake switch.
2. CAN communication error between the unified meter and A/C amp. and the display control unit can be detected as self-diag-
nosis results. (If plural errors occur, the display of each error will
blink twice for 0.5 second intervals.)
OK or NG
OK >> 1. Turn ignition switch OFF or AUTO switch ON. 2. INSPECTION END
NG >> Go to CAN communication. Refer to BCS-11, "
CON-
SULT-III Function (BCM)".
Unified meter and A/C amp. - Display control unit
13.CHECK MALFUNCTIONING SENSOR AND DOOR MOTOR
Refer to the following chart for malfunctioning code No.
(If two or more sensors and door motors malfuncti on, corresponding code Nos. indicates 1 second each.)
*1: Perform self-diagnosis STEP-2 under sunshine.
PJIA0152E
PJIA0153E
SJIA1611E
Code No. Malfunctioning sensor and door motor (Including circuits) Reference page 21 / −21 Ambient sensor ATC-86, "
Ambient Sensor Circuit"
22 / −22 In-vehicle sensor AT C - 8 8 , "In-vehicle Sensor Circuit"
24 / −24 Intake sensor AT C - 9 4 , "Intake Sensor Circuit"
25 / −25
Sunload sensor*1AT C - 9 1 , "Sunload Sensor Circuit"
26 / −26 Air mix door motor PBR (Driver side)
AT C - 6 2 , "Air Mix Door Motor PBR Circuit"27 / −27 Air mix door motor PBR (Passenger side)
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 455 of 3924

ATC-50
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
4. Press the mode switch as desired.
When battery cable is disconnected or battery voltage is below 10 V, trimmer operation is canceled. Wind dis-
tribution ratio set becomes that of initial condition.
AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION
When ignition switch is turned from OFF to ON, inlet port memory function at manual mode can be set.
Operating procedures for this trimmer are as follows:1. Begin self-diagnosis STEP-5 mode. Refer to "Self-diagnosis Function".
2. Press (fan) UP switch to set system in auxiliary mode.
3. Press the intake switch as desired.
When battery cable is disconnected or battery voltage is below 10 V, memory function is canceled. Memory
function set becomes that of initial condition.
Operational CheckINFOID:0000000001328182
The purpose of the operational check is to c heck if the individual system operates properly.
CHECKING MEMORY FUNCTION
1. Press the temperature control (UP) switch (driver side) until 32°C (90 °F) is displayed.
2. Press OFF switch.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous temperature.
7. Press OFF switch.
If NG, go to trouble diagnosis procedure for ATC-85, "
Memory Function".
If OK, continue the check.
CHECKING BLOWER
SJIA1581E
LED status of
FRE position LED status of
REC position Setting status
Setting changeover
method
FRE REC
OFF OFF AUTO control AUTO control
Intake SW: ON
OFF ON AUTO control (Initial setting)
Manual REC status is memorized.
(Initial setting)
ON OFF Manual FRE status is memorized. AUTO control
ON ON Manual FRE status is memorized. Manual REC status is memorized.
Conditions : Engine running at normal operating temperature
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 458 of 3924

TROUBLE DIAGNOSISATC-53
< SERVICE INFORMATION >
C
DE
F
G H
I
K L
M A
B
AT C
N
O P
The PTC is built into the A/C and AV switch. It can be set at an inter-
val of 0.5 °C (1.0 °F) in the 18 °C (60 °F) to 32 °C (90 °F) temperature
range by pressing temperature cont rol switch. The set temperature
is displayed.
DIAGNOSIS PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not activate.
1.CHECK POWER SUPPLY CIRCUIT FO R UNIFIED METER AND A/C AMP.
1. Disconnect unified meter and A/C amp. connector.
2. Check voltage between unified meter and A/C amp. harness connector M56 terminals 21, 22 and 35, unified meter and A/C
amp. harness connector M57 terminal 46 and ground.
OK or NG
OK >> GO TO 2.
NG >> Check 10A and 15A fuses [Nos. 6, 10, 11, 12 and 19, located in the fuse block (J/B)]. Refer to
PG-77
.
If fuses are OK, check harness for open circuit. Repair or replace if necessary.
If fuses are NG, check harness fo r short circuit and replace fuse.
2.CHECK GROUND CIRCUIT FOR UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
SJIA1583E
RJIA1983E
Terminals Ignition switch position
(+)
(− )OFFACC ON
Unified
meter and A/C amp.
connector Te r m i n a l N o .
M56 21
GroundBattery volt-
age Battery
voltage Battery
voltage
M56 22 Approx. 0 V Approx. 0 V Battery
voltage
M56 35 Approx. 0 V Battery
voltage Battery
voltage
M57 46 Approx. 0 V Battery
voltage Battery
voltage
RJIA1984E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 459 of 3924
ATC-54
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
2. Check continuity between unified meter and A/C amp. harnessconnector M56 terminal 29, 30 and ground.
OK or NG
OK >> Replace unified meter and A/C amp.
NG >> Repair harness or connector.
LAN System CircuitINFOID:0000000001328184
SYMPTOM: Mode door motor, intake door motor and/or air mix door motor(s) does not operate normally.
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT
1.CHECK POWER SUPPLY FOR UNI FIED METER AND A/C AMP.
1. Turn ignition switch ON.
2. Check voltage between unified meter and A/C amp. harness connector M57 terminal 54 and ground.
OK or NG
OK >> GO TO 2.
NG >> Replace unified meter and A/C amp.
2.CHECK SIGNAL FOR UNIFIED METER AND A/C AMP. 29, 30 – Ground : Continuity should exist.
RJIA1985E
RJIA1775E
54 – Ground : Battery voltage
RJIA1986E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 460 of 3924

TROUBLE DIAGNOSISATC-55
< SERVICE INFORMATION >
C
DE
F
G H
I
K L
M A
B
AT C
N
O P
Confirm A/C LAN signal between unified meter and A/C amp. har-
ness connector M57 terminal 43 and ground using an oscilloscope.
OK or NG
OK >> GO TO 3.
NG >> Replace unified meter and A/C amp.
3.CHECK POWER SUPPLY FOR EACH DOOR MOTOR
Check voltage between each door motor harness connector terminal
1 and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4.CHECK SIGNAL FOR EACH DOOR MOTOR
Confirm A/C LAN signal between each door motor harness connec-
tor terminal 3 and ground using an oscilloscope.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5.CHECK MOTOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect each door motor connector.
Te r m i n a l s
Vo l ta g e
(+)
(− )
Unified meter and A/
C amp. connector Te r m i n a l N o .
M57 43 Ground
RJIA1987E
SJIA1453J
1 – Ground : Battery voltage
RJIA1988E
Door motor Te r m i n a l s
Vol tag e
(+)
(− )
Con-
nector Te r m i n a l
No.
Mode M258 3
Ground
Air mix
(Driver
side)
M252 3
Air mix
(Passen-
ger side) M257 3
Intake M253 3
RJIA1989E
SJIA1453J
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C