LASER BEAM AIMING ADJUSTMENTACS-17
< SERVICE INFORMATION > [ICC]
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NOTE:
Turn the screw slowly. The value change on display is slower than actual movement of the ICC sensor.
Wait for 2 seconds every time the screw is turned half a rotation.
Turning the screw to the right lowers the aiming and to the left lifts the aiming.
5. When “U/D CORRECT” value indicates ±4, confirm that the margin of value remains within ±4 at least for
2 seconds with no equipment or hand touching the ICC sensor.
When “COMPLETED THE VERTICAL AIMING OF LASER BEAM” appears on screen, touch “END”.
NOTE:
Be sure that the margin of “U/D CORRECT” is within ±4 with ICC sensor unit is untouched.
6. Confirm that “ADJUSTING AUTOMATIC HORIZONT AL LASER BEAM AIMING” is on screen and wait for
a while (maximum: 10 seconds).
7. Confirm that “NORMALLY COMPLETED” is disp layed on CONSULT-III and close the aiming adjustment
procedure by touching “END”.
NOTE:
Complete all the procedures once “LASER BEAM AD JUST” mode is entered in CONSULT-III. When the
procedure is discontinued, the ICC system is inoperable.
CHECK AFTER THE ADJUSTMENT
Test the ICC system operation by running test. Refer to ACS-11, "ICC System Running Test".
SKIA6181E
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AT-34
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
*1: Full phase real-time feedback control monitors movement of gear ratio at gear change, and controls oil
pressure at real-time to achieve the best gear ratio.
BLIPPING CONTROL
This system makes transmission clutch engage readily by controlling (synchronizing) engine revolution
according to the (calculation of) engine revolution after shifting down.
“BLIPPING CONTROL” functions.
- When downshifting by accelerator pedal depression at “D” position.
- When downshifting under the manual mode.
TCM selects “BLIPPING CONTROL” or “NORMAL SHIFT CONTROL” according to the gear position, the
select lever position, the engine torque and the speed when accelerating by accelerator pedal depression.
Revolution control demand signal is transmitted from TCM to ECM under “BLIPPING CONTROL”.
TCM synchronizes engine revolution according to the revolution control demand signal.
Shift Change System Diagram
Lock-up ControlINFOID:0000000001327140
The torque converter clutch piston in the torque conv erter is engaged to eliminate torque converter slip to
increase power transmission efficiency.
The torque converter clutch control valve operation is c ontrolled by the torque converter clutch solenoid valve,
which is controlled by a signal from TCM, and the to rque converter clutch control valve engages or releases
the torque converter clutch piston.
PCIA0013E
SCIA6483E
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REFRIGERATION SYSTEMATC-19
< SERVICE INFORMATION >
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Operation
1. Control Valve
- By changing high-pressure valve lift amount, built-in electronic control valve executes the following:
Controls high-pressure valve discharge amount.
Changes crankcase pressure in compressor.
Changes angle of wobble (swash) plate.
- Amount of high-pressure valve lift is determined by factors below.
Low-pressure applied to diaphragm
Spring load of set spring
Balance of magnetic force generated in magnet coil
- Electronic control valve (ECV) magnet coil receives
electric signal (duty control) from unified meter and A/
C amp. Then, magnetic force generated by electric cu rrent is changed to control high-pressure valve lift
amount.
2. Maximum Cooling
High-pressure valve is closed by magnetic force gener ated by electric signal sent from unified meter and
A/C amp. At this time, cylinder moves full stroke due to pressure balance between inside crankcase (Pc)
and suction line (Ps).
Under this condition, the wobble (swash) plat e is set to the maximum stroke position.
3. Capacity Control When no electric signal is sent from unified meter and A/C amp. (current: OFF), high-pressure valve is
opened by spring force.
Since suction pressure is low, it makes the su ction port close and the discharge port open. Thus, crank-
case pressure becomes high as high-pressure enters the crankcase.
- The force acts around the journal pin near the wobble (swash) plate, and is generated by the pressure dif-
ference before and behind the piston.
- The drive lug and journal pin are located where t he piston generates the highest pressure. Piston pres-
sure is between suction pressure Ps and discharge pressu re Pd, which is close to suction pressure Ps. If
crankcase pressure Pc rises due to capacity contro l, the force around the journal pin makes the wobble
(swash) plate angle decrease and also the piston stroke decrease. In other words, crankcase pressure
SJIA0547E
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ATC-32
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
CONSULT-III FunctionINFOID:0000000001328175
CONSULT-III can display each diagnosis item using the diagnosis test modes shown following.
DATA MONITOR
Display Item List
How to Perform Trouble Diagnosis for Quick and Accurate RepairINFOID:0000000001328176
WORK FLOW
SYMPTOM TABLE
System part Check item, diagnosis mode Description
BCM Data monitor Displays BCM input data in real time.
Monitor item name “operation or unit” Contents
IGN ON SW “On/Off” Displays “IGN position (On)/OFF, ACC position (Off)” status as judged from ignition switch signal.
FAN ON SIG “On/Off” Displays “FAN (On)/FAN (Off)” status as judged from blower fan motor switch signal.
AIR COND SW “On/Off” Di splays “COMP (On)/COMP (Off)” status as judged from air conditioner switch signal.
*1AT C - 5 0 , "Operational Check"
SHA900E
Symptom Reference Page
A/C system does not come on. Go to Trouble Diagnosis Procedure for A/C System. AT C - 5 2 , "
Power
Supply and Ground
Circuit for Auto
Amp"
A/C system cannot be controlled.
Go to Integrated Display System.
Go to Navigation System. AV- 7 9 , "
Unable to
Operate System
with A/C and AV
Switch" (Without
navigation system)
or AV- 1 2 7 , "
Unable
to Operate System
with A/C and AV
Switch" (With navi-
gation system)
Air outlet does not change. Go to Trouble Diagnosis Procedure for Mode Door Motor. (LAN) AT C - 5 7 , "
Mode
Door Motor Circuit"Mode door motor does not operate normally.
Discharge air temperature does not change.
Go to Trouble Diagnosis Procedure for Air Mix Door Motor. (LAN) AT C - 5 9 , "
Air Mix
Door Motor Circuit"Air mix door motor does not operate normal-
ly.
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ATC-46
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Refer to the following chart and check discharge air flow, air temper-
ature, blower motor duty ratio and compressor operation.
Checks must be made visually, by listening the sound, or by touching air outlets with hand, etc. for improper
operation.
*1: FOOT position during automatic control. Refer to "AUXILIARY MECHANISM: FOOT POSITION SETTING
TRIMMER".
OK or NG
OK >> GO TO 8.
NG >> Air outlet does not change.
Go to Mode Door Motor Circuit. Refer to ATC-57, "
Mode Door Motor Circuit".
Intake door does not change. Go to Intake Door Motor Circuit. Refer to ATC-62, "
Intake Door Motor Circuit".
Discharge air temperature does not change. Go to Air Mix Door Motor Circuit. Refer to ATC-59, "
Air Mix Door Motor Circuit".
Blower motor operation is malfunctioning.
Go to Blower Motor Circuit. Refer to ATC-64, "
Blower Motor Circuit".
Magnet clutch does not engage. Go to Magnet Clutch Circuit. Refer to ATC-69, "
Magnet Clutch Circuit".
8.STEP-5: TEMPERATURE OF EACH SENSOR IS CHECKED
1. Press temperature control (UP) switch (driver side).
2. Code No. 51 appears on the display.
>> GO TO 9.
9.CHECK AMBIENT SENSOR
Press (DEF) switch one time. Temperature detected by ambient
sensor is indicated on the display.
NOTE:
If the temperature indicated on the display greatly differs from the
actual temperature, check sensor circuit first, and then check sensor.
OK or NG
OK >> GO TO 10.
NG >> Go to Ambient Sensor Circuit. Refer to ATC-86, "
Ambi-
ent Sensor Circuit".
SJIA0302E
Code No. 414243444546
Mode door position VENT B/L 1 B/L 2
FOOT
*1D/F DEF
Intake door position REC REC 20% FRE FRE FRE FRE
Air mix door position FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT FULL HOT
Blower motor duty ratio 37% 91% 65% 65% 65% 91%
Compressor ON ON OFF OFF ON ON
Electronic control valve
(ECV) duty ratio 100% 100% 0% 0% 50% 100%
PJIA0151E
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TROUBLE DIAGNOSISATC-49
< SERVICE INFORMATION >
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4. Press temperature control switch (driver side) as desired. Temperature will change at a rate of 0.5°C
(1.0 °F) each time a switch is pressed.
CAUTION:
A decimal point is not in dicated on the display.
When battery cable is disconnected or battery voltage is below 10 V, trimmer operation is canceled. Tempera-
ture set becomes that of initial condition, i.e. 0 °C (0 °F).
AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER
Wind distribution ratio in FOOT mode can be set.
Operating procedures for this trimmer are as follows:1. Begin self-diagnosis STEP-5 mode. Refer to "Self-diagnosis Function".
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows “61” in auxiliary mechanism. It ta kes approximately 3 seconds to enable setting operation.
SJIA1575E
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ATC-66
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Intake sensor
System Operation
Automatic Mode
In the automatic mode, the blower motor speed is calculated by the unified meter and A/C amp. based on the
input from the PBR, in-vehicle sensor, sunl oad sensor, intake sensor and ambient sensor.
When the air flow is increased, the duty ratio of the blower fan motor’s drive signal is changed at 8%/sec. to
prevent a sudden increase in air flow.
In addition to manual air flow control and the usual automat ic air flow control, starting air flow control, low
water temperature starting control and high passenger co mpartment temperature starting control are avail-
able.
Starting Fan Speed Control
Start up from COLD SOAK Condition (Automatic mode)
In a cold start up condition where the engine coolant temperature is below 56 °C (133 °F), the blower will not
operate for a short period of time (up to 150 seconds ). The exact start delay time varies depending on the
ambient and engine coolant temperature.
In the most extreme case (very low ambient) the blower starting delay will be 150 seconds as described
above. After this delay, the blower will operate at lo w speed until the engine coolant temperature rises above
56 °C (133 °F), and then the blower speed will increase to the objective speed.
Start up from usual or HOT SOAK Condition (Automatic mode)
The blower will begin operation momentarily after the AU TO switch is pressed. The blower speed will gradu-
ally rise to the objective speed over a time period of 3 seconds or less (actual time depends on the objective
blower speed).
Blower Speed Compensation
Sunload
When the in-vehicle temperature and the set temperature are very close, the blower will be operating at low
speed. The low speed will vary depending on the sunload. Du ring conditions of low or no sunload, the blower
speed is at duty ratio 25%. During high sunload conditi ons, the unified meter and A/C amp. raise the blower
speed (duty ratio 49%).
Fan Speed Control Specification
RJIA1995E
RJIA1996E
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TROUBLE DIAGNOSISATC-79
< SERVICE INFORMATION >
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High-pressure Side is Too High and Low-pressure Side is Too Low
High-pressure Side is Too Low and Low-pressure Side is Too High
Both High- and Low-pressure Sides are Too Low
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high- and low-pressure sides
are too high. The pressure returns to nor-
mal soon after water is
splashed on condenser.
Excessive refrigerant charge in
refrigeration cycle.
Reduce refrigerant until speci-
fied pressure is obtained.
Air suction by cooling fan is in-
sufficient. Insufficient condenser cooling
performance.
↓
1. Condenser fins are
clogged.
2. Improper fan rotation of cooling fan. Clean condenser.
Check and repair cooling fan
as necessary.
Low-pressure pipe is not cold.
When compressor is stopped high-pressure val-
ue quickly drops by approx-
imately 196 kPa (2 kg/cm
2,
28 psi). It then decreases
gradually thereafter. Poor heat exchange in con-
denser
(After compressor operation
stops, high-pressure decreas-
es too slowly.).
↓
Air in refrigeration cycle.
Evacuate repeatedly and re-
charge system.
Engine tends to overheat. Engine cooling systems mal-
function. Check and repair each engine
cooling system.
An area of the low-pressure pipe is colder than areas
near the evaporator outlet.
Low-pressure pipe is some- times covered with frost. Excessive liquid refrigerant
on low-pressure side.
Excessive refrigerant dis- charge flow.
Expansion valve is open a lit- tle compared with the speci-
fication.
↓
Improper expansion valve ad-
justment. Replace expansion valve.
AC359A
Gauge indication Refrigerant cycle Probable cause Corrective action
High-pressure side is too high and
low-pressure side is too low.
Upper side of condenser and
high-pressure side are hot,
however, liquid tank is not so
hot.High-pressure tube or parts lo-
cated between compressor
and condenser are clogged or
crushed. Check and repair or replace
malfunctioning parts.
Check lubricant for contami- nation.
AC360A
Gauge indication Refrigerant cycle Probable cause Corrective action
High-pressure side is too low and
low-pressure side is too high. High- and low-pressure sides
become equal soon after com-
pressor operation stops.Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings.
Replace compressor.
No temperature difference be-
tween high- and low-pressure
sides. Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings.
Replace compressor.
AC356A
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