2008 GREAT WALL FLORID check engine

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Alignment area
(a) Whether there are broken connectors or protective
pipes and deformed terminals.
(b) Whether the housing is damaged.
(c) Inspect whether the clock spring's upper connector
terminal and lower corresponding connector terminal is
conducting.
Clock spring central involution
Screw in the clock spring clockwise all the way, and then
turn it 3.5 circles in the reverse direction, until the position
pin's block boss matches the block hole (as shown on the
left).
Caution: If the clock spring is not in the involution
central, the steering wheel will be unable to rotate
midway or cause clock spring circuit failure, which will
obstruct the normal operation of the SRS airbag.
6. Steering wheel and airbag module subassembly installation
(a) After pulling out the clock spring's position pin, install the steering wheel and airbag module su\
bassembly.
Caution: While installing the steering wheel and airbag module subassembly, please do not block the
clock spring wire harness.
(b) After installation, try to turn the steering wheel left and right to its proper position, and check for anything
abnormal.
7. Inspection after installation
(a) Lightly turn the steering wheel left and right to check whether there is anything abnormal or for any
strange noise. (Driver side airbag module, clock spring).
(b) Set the ignition switch to the ON position.
(c) The SRS warning lamp will remain on for 6-7 s and will then die out.
(d) If the warning lamp is always on or shows other symptoms after 6-7 s, troubleshooting must be perf\
ormed.
(e) Inspect whether the clock spring circuit is open circuited. If yes, please replace it with a new \
one.
(f) If no, check the other circuits.
Airbag Module Disposal
While discarding the airbag module or a vehicle carrying a SRS airbag, please discard according to the following
steps.
Discarding essentials of the airbag module before deployment
1. Deploy the airbag before discarding SRS airbag.
2. Deploy the airbag outside the vehicle when replacing the airbag module.
3. There may be some smoke when deploying the airbag, so make sure to operate near a smoke
detector.
4. When deploying the airbag, the sound will be very loud. Please ask nearby people to plug their ears,
and try not to operate near residential areas.
Airbag deployment
Wa r n i n g : T h e f o l l o w i n g s t e p s c a n p r e v e n t s t a t i c
electricity trigged accidental deployment, so please
carefully follow them.
1. Park the vehicle on a flat surface.
2. D i s c o n n e c t t h e b a t t e r y ' s n e g a t i v e a n d p o s i t i v e
terminals, and remove the battery from the car.
Caution: Avoid wearing apparel which may generate
friction due to electricity. Disconnect the battery's
p o s i t i v e a n d n e g a t i v e t e r m i n a l s , a n d c o m m e n c e
operation after waiting 60 s.
3. Remove the airbag module according to the driver side
airbag's normal removal procedures.
1
2
3

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Airbag’s Diagnostic Methods Without a Diagnostic Scanner
Airbag indicator lamp warning
Check the airbag ECU connectors for looseness, check for warnings after correct installation.
Inspect whether the clock spring is conducting
Go to a professional maintenance station to perform inspection
Disconnect the front passenger side seat belt pretensioner wires and replace it with a 2 Ω resistor to see whether airbag warning lamp is still on.
Disconnect the driver side seat belt pretensioner wires and replace it with a 2 Ω resistor to see whether airbag warning lamp is still on.
Disconnect the front passenger side airbag line and replace it with a 2 Ω resistor to see whether airbag warning lamp is still on.
D i s c o n n e c t t h e d r i v e r s i d e a i r b a g l i n e a n d replace it with a 2 Ω resistor to see whether airbag warning lamp is still on.
Check whether the alarm continues after replacing the clock spring
No
No
No
No
NoNo
Yes
Yes

Downloaded from www.Manualslib.com manuals search engine 247Vehicle Body
8. Remove the radiator and electronic fan with overflow
tank assembly.
Use a No. 10 wrench to remove the three mounting bolts of
the electronic fan with overflow tank assembly.
Radiator examination
1. Check for impurities between the radiator pipes.
2. Check whether the radiator is broken, and repair it if
necessary.
3. Check whether the radiator core is corroded, broken,
or corroded, and change it if necessary.
4. Check whether the pipe is cracked or broken.
5. According to the device circuit, check the operation
conditions of the electronic fan and change it if neces-
sary.
Electronic fan operation conditions:
Direction of rotation
(looking from the radiator)
Low rotational speed
(r/min)
High rotational speed
(r/min)
Counterclockwise1850±250 2250±250
6. Check the sealing conditions of the radiator filler cap:
Connect the diagnostic scanner of the radiator filler
cap, and pressurize until the scanner indicator stops. If
the indicator does not stop at the specified point within
10 s, replace the filler cap.
C a u t i o n : O p e n i n g p r e s s u r e o f p r e s s u r e v a l v e i s
108±14.7 KPa.
Radiator installation
1. Install the electronic fan onto the radiator assembly
with three mounting bolts.
2. Install four radiator mounts onto the four radiator instal-
lation points.
3. Install the radiator and electronic fan assembly be-
tween the upper and lower radiator cross member.
4. Install the inlet and outlet pipes connecting the radiator
and engine.
5. Fill up the radiator with coolant.
6. Check whether leakage exists in the radiator assembly,
the hose, and the connection.
Mounting bolt
Mounting bolt
Mounting bolt

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3. Install the C-pillar protector.
General Instructions and Operations of Seat Belt
Front seat belt warning:
The front seat belts are equipped with seat belt indicator. The driver seat belt indicator is located on the dash-
board and that of the front passenger is on the air conditioner panel. If the ignition switch is on but the front pas-
senger does not fasten the seatbelts, the indicator will turn on.
Preload three-point type belt retractor:
The front seat belts utilize preload three-point type belt retractors. The preload three-point type belt retractor is
loose, enabling the passenger to move freely unless there is an emergency, such as emergency braking, hard ac-
celeration, or hard turning.
Operation notice and function examination:
Areas of Importance
If the seat belt retractor is installed incorrectly, the seat belt will lose its function in the event of an accident, and
thus fail to protect the passenger!
Prevent sharp and harmful substances from touching the seat belt.
Avoid winding or breaking the seat belt lock tongue and seat belt lock bu\
tton.
Do not bleach or dye the seat belt woren band. Wash it with neutral liquid soap and water only.
Before installing the seat belt mounting bolt, manually tighten the seat\
belt bolts to avoid improper clipping.
Do not repair the seat belt retractor or seat belt lock button. If the seat belt is broken, the seat belt assembly must
be replaced.
Change the broken or damaged seat belt.
Function examination:
1. Check whether all the seat belt mounting bolts are tightened.
2. Check the seat belt lock button. The lock button should be unlocked and able to lock easily.
3. After locking the seat belt, the seat belt lock tongue can no longer loo\
sen.
4. Pull all the seat belts out. Seat belts cannot have knots or tears.
5. The belt should retract smoothly but not roughly.
Warning:
Different metals making direct contact will accelerate corrosion. Make sure to use the correct fastening
piece to avoid premature corrosion!
4. Install the seat belt lower mounting bolt.
Lower mounting bolt
Side sheet metal
C-pillar protector

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Fault classificationFault symptomFault diagnosisFault maintenance
Window panel
motion failure
Window panel (sunroof)
cannot open, rise, or close
from its initial position
Check if anything is blocking the guide rail
for window panel movement. Check whether
the mechanism moves smoothly or stiffly.
Check whether the mechanism is broken.
Check whether the guide rail is deformed.
Check whether the motor works normally.
Replace the sunroof guide rail assem-
bly. Replace the motor.
The window panel can-
not close while half-
opened or half-tilted
Diagnosis: Check whether there are oddities
impeding the window panel's movement .
Check whether the wind guard or rear roof
drip channel is arched or deformed.
Clean the objects and close the sun-
roof by force when the jam protection
function is started, then open it again
for operation. Replace the wind guard
and rear roof drip channel.
Sun visor push/pull
fault
Sun visor cannot open
or close normally
Check whether the guide rail for the sun visor
is blocked by oddities. Check whether the sun
visor bracket is broken.
Clean the oddities in the guide rail.
Change the sun visor. Change the sun
visor bracket.
The sun visor cannot open
and close completely
Check whether the front part of sun visor
arches. Check whether the sun visor lever has
been broken off.
Replace the sun visor. Replace the
sun visor lever.
Sunroof leakage fault Sunroof leakageCheck the clearance between the window
panel and the car roof hatch.
Adjust and enlarge the window panel
weatherstrip.
Check whether a build up of sand or dust ex-
ists on the surface of window panel weather-
strip.
Clean the weatherstrip surface and
car roof hatch.
Check the sealing conditions between the
guide rail & front roof drip channel and rear
roof drip channel.
Replace the sunroof guide rail assem-
bly.
Check whether the front roof drip channel
and rear roof drip channel are broken.
Replace the sunroof guide rail assem-
bly or rear roof drip channel.
Abnormal noiseThere is abnormal noise
when closing the sunroof
(1) Check the positioning of the closed win-
dow panel.
(2) Check whether the wind deflector spring is
in the right position.
(3) Check whether the rear roof drip channel's
fixed spring has broken off.
(4) Check whether the wind deflector buffer
rubber block has broken off.
(1) Adjust the window panel's position.
(2) Place the wind deflector spring in
the right position .
(3) Re-install the fixed spring.
(4) Re-install the rubber block.
There is abnormal
noise when the sun-
roof is operating
(1) Check whether the motor is working nor-
mally.
(2) Check whether oddities exist in the guide
rail for mechanism movement .
(3) Check the grease's conditions on the mov-
ing components .
(4) Check whether the moving components
are broken.
(1) Replace the motor.
(2) Clean out any contamination.
(3) Lubricate the components.
(4) Replace the components or the
sunroof guide rail assembly.
Troubleshooting
Sunroof assembly removal
1. Remove the ceiling.
2. Disconnect and pull the connector of the sunroof ac-
tuator out.
3. Pull the four sunroof drainage pipes out (positions indi-
cated by the arrows in the diagram).
4. Remove the sunroof.
Remove the bolt and plastic gasket, and carry the sunroof
assembly out of car with the help of an assistant.
Sunroof assembly
Mounting bolt
Drive device
Plastic gasket
Drainage pipe port

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2. Adjust the rear part.
b = 0-1 mm, higher than the level position of the sunroof.
The arrow refers to the driving direction (facing forward).
3. Adjust the window panel weatherstrip.
Use a sheet of paper of 0.3 mm thickness to check whether
the prestress between the weatherstrip and vehicle body is
consistent.
(a) If the prestress is insufficient, use a plastic wedged
instrument to enlarge the weatherstrip's clearance.
(b) If the prestress is excessive, use a stick to compress the
weatherstrip's clearance.
Replace the weatherstrip
1. Remove the window panel weatherstrip.
2. Install the weatherstrip.
Start from the center of the rear part and install the new
weatherstrip onto the window panel from the top down.
Instructions: In order to install the weatherstrip more easily,
it is suggested to coat soap liquid around window panel first.
If the weatherstrip is installed incorrectly, it will cause the
upper part's surface be to wavy. The weatherstrip must be cut
short according to the window panel's perimeter.
WeatherstripWindow
WeatherstripWindow

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Adjust the initial position of drive device
Precondition:
(a) Remove the drive device, but leave the electric plug-in
connected.
(b) The sunroof is on the initial position. Sunroof panel has
been installed correctly.
Caution: The gear of drive device cannot contact
anything while adjusting.
1. Select the "Tilt Sunroof" function (position 1) with the
rotary switch.
2. Select the "Close Sunroof" function (position 2) with the
rotary switch.
3. Select the "Open Sunroof" function (position 3) with the
rotary switch.
4. Select the "Close Sunroof" function (position 2) with the
rotary switch.
5. Mark "1" is shown on the observation panel.
6. The drive device is on the initial position.
Parallel operation condition examination
1. The mark (indicated by the arrow) above the rear guide
device on the window panel's two sides must be level
with the "a" mark on the air guide plate.
2. The air guide plate must be installed in the guide rail
(cannot be manually moved).
Adjust the parallel operation condition
Instructions: Only when the sunroof is on the initial position,
and the drive device and window panel are removed, can the
parallel operation conditions be adjusted.
1. The mark (indicated by the arrow) above the rear guide
device on the window panel's two sides must be level
with the "a" mark on the air guide plate.
2. The air guide plate must be installed in the guide rail
(cannot be manually moved).
3. From the front, slide the top of the guide device and
position it between the two symbols.
4. Position.
Mount the drive device at this position (initial position) and
then examine the initial position.
Sunroof assembly installation
1. Install the sunroof assembly into the ceiling opening
with the help of an assistant.
2. The three dowel pins ("B" position on the diagram)
must be placed in the location holes.
3. Check the condition of the circuit connection.
4. Install the bolts.
Tighten them successively from the left and right side to the
rear part of the sunroof drive device. Tightening torque for
all is 8 N·m.
5. Install the outlet pipe.
6. Insert the drive device plug.
Air guide plate
Guide device
Sunroof assembly
Plastic gasket
Mounting bolt
Drive device
B
BB