2008 GREAT WALL FLORID AUX

Downloaded from www.Manualslib.com manuals search engine 227Airbags
Removal Method for Individual Components
SRS airbag system electronic control component (SRS-ECU)
1. Areas of Importance
(a) After taking off the battery's negative (-) terminal, wait for 60 s before operating. Wrap the removed
negative (-) terminal in tape to insulate it.
(b) The SRS-ECU can not be dismantled or repaired. If there is any malfunction, please replace it with a new
one.
(c) Do not let the SRS-ECU vibrate or collide with anything. If sunken or depressed, cracked, deformed, etc.,
please replace with a new SRS-ECU.
(d) Every time the airbag is deployed, please replace with a new SRS-ECU.
(e) Do not knock the SRS-ECU while removing or performing maintenance on the SRS-ECU's surrounding
components.
2. Operation before removal
(a) Set the ignition switch to the LOCK position.
(b) After taking off the battery's negative (-) terminal, put them in a proper place or wrap them in\
tape.
3. Removal sequence
(a) Remove the auxiliary facia console.
(b) Reomve the connectors connected with the airbag ECU.
(c) Remove the SRS-ECU.
4. Installation sequence
(a) SRS-ECU.
(b) Install the connectors connected with the airbag ECU.
(c) Dashboard base.
(d) Connect the battery's negative (-) terminal.
5. Installation points
(a) Install the SRS-ECU
Caution: If SRS-ECU isn't installed correctly, the SRS airbag will not operate properly.
(b) Inspection after installation
• Set the ignition switch to the ON position.
• SRS warning lamp stays on for 6-7 s.
• If the lamp does not turn off, malfunction inspection and troubleshooting should be performed.
6. Inspection
(a) Whether the SRS-ECU cover has sunken or depressed, cracked, deformed, etc.
(b) Whether the connectors are damaged or deformed.
Caution: Please replace with a new SRS-ECU, if there is any sunkeness or depression, cracking, de-
formity, etc.
Except for the areas described above, to perform SRS-ECU inspections, please refer to the related troubleshooting
contents.

Downloaded from www.Manualslib.com manuals search engine 229Airbags
3. Driver side airbag module installation sequence (after steering wheel i\
nstallation is completed)
(a) Install the horn's wire harness.
(b) Install the airbag module executing equipment's (gas generator) wire harness.
(c) Place the airbag module onto the steering wheel's proper installation position (avoid heavy knocking while
placing).
(d) Tighten the airbag module mounting bolt.
(e) Connect the battery's negative (-) terminal.
(f) Inspection after installation.
Auxiliary airbag removal and installation
1. Auxiliary airbag removal
(a) Remove the glove box.
(b) Pull out the dashboard wire harness and the auxiliary airbag wire harness connectors.
(c) Remove the airbag mounting bolt.
(d) Remove the upper dashboard.
(e) Remove the auxiliary airbag's two mounting nuts.
(f) Press the buckle and remove the auxiliary airbag.
2. Installation sequence for the auxiliary airbag is reverse to the removal\
sequence.
Caution: Please do not place anything on the auxiliary airbag, as to avoid accidents while deploying
the airbag.
Operation essentials
1. Driver side airbag and steering wheel removal
Caution: The following operations should only be performed after the battery's negative (-) terminal
has been disconnected, and after the ignition switch key has been pulled\
out for 60 s.
(a) Remove the mounting screws from the two holes under the steering wheel bottom cap, and lightly pick up
the driver side airbag module.
(b) Pull out the deployed airbag module's wire harness and the horn line, and remove the airbag module\
.
Attention: Diagnose the airbag module's circuit with an electrical measuring instruments but do not
dismantle it. Face the bottom of the removed passenger side airbag upwards and store it in a clean
and dry place.
(c) Remove the steering wheel mounting bolt on the steering column.
Caution: Due to the over-tight occlusion of the spline and column, the steering wheel and steering
column may be hard to separate, in which case make sure not to use force to remove the steering
wheel. The correct method is to tighten the screw into the column just a bit, and then pull up the
steering wheel (because the steering wheel bottom is connected to the clock spring, if force is used to
remove it, it may damage it).
2. Clock spring removal
(a) After steering wheel removal is completed, remove the combination switch hood.
(b) Pull out the dashboard wire harness connectors under the clock spring.
(c) Take off the clock spring.
Caution: Store the removed clock spring in a clean and dry place.
3. Installation notes
(a) Inspection before installation, inspection of driver side airbag module.
(b) Inspect the new airbag or clock spring before installing them.
4. Driver side airbag module inspection
Inspect each of the following items. If any faults are found, replace with a new corresponding airbag module
part. Discard the old components after they have been deployed in the pr\
oper order.
(a) Whether the cover sunken or depressed, cracked, or deformed.
(b) Whether the wire harness has broken connectors and deformed terminals.
(c) Whether the gas generator's housing is sunken or depressed, cracked, or deformed.
(d) Airbag module installation status.
Caution: The specified measuring instrument cannot measure the airbag module (tube rupture) circuit
resistance. Test the resistance with a testing instrument. There is an electric current in the tube rup-
ture which may lead to accidental deployment due to static electricity a\
nd cause serious accidents.
5. Clock spring inspection
Inspect each of the following items. If any fault is found, replace with\
a new clock spring.

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Dashboard
Components
Dashboard removal
1. Remove the auxiliary facia console.
(a) Take down the front ash tray assembly
(b) Take down the auxiliary facia console decorative carpet.
(c) Remove one screw.
(d) Remove the parking brake lever panel.
(e) Remove the shift lever cap.
(f) Remove the auxiliary facia console assembly.
2. Remove the left & right trim strip assembly of the dash-
board.
Front ash tray assembly
Dashboard top assembly
Combination switch cover assembly
Dashboard lower framework assemblyGlove box assembly
Fuse box
Dashboard left trim strip
Dashboard center console left trim strip
Ash tray assembly
Coin box bottom
Coin box coverFront ash tray assembly
Dashboard center console right trim strip assembly
Small glove box assembly
Shift handle cover assembly
Auxiliary facia console
Dashboard center console assembly
Air-conditioner center right air outlet tray assembly
Combination meter hood assembly
Side air outlet decorative cap
Air-conditioner air outlet wind-ball assembly
Air-conditioner air outlet tray assembly
Air-conditioner left air outlet tray assembly
Dashboard right trim strip
Parking brake lever panel
Auxiliary facia console decorative carpet
Screw
Buckle
Auxiliary facia console
Dashboard right trim strip assembly

Downloaded from www.Manualslib.com manuals search engine 249Vehicle Body
2. Remove the front door external weatherstrip.
Lower the window and manually grasp the weatherstrip
firmly, then pull it up to remove.
3. Remove the front door window assembly.
(a) A d j u s t t h e w i n d o w t o m a k e t h e w i n d o w b r a c k e t
mounting bolts level with door inner decoration board
mounting hole, and remove the two window bracket
mounting bolts.
(b) Pull the window upwards and then tilt it to remove.
4. Remove the front door glass run.
5. Remove the front door window guide rail assembly.
6. Remove the window regulator.
(a) Remove the six mounting bolts from the regulator
bracket.
(b) Remove the regulator via the auxiliary hole.
7. Remove the vehicle inner lock button.
8. Front door window assembly replacement.
(a) Adjust the front door window to make the window
bracket mounting bolts level with door inner decora-
tion board mounting hole.
(b) Remove the window bracket's mounting bolts to take
the glass out for replacement.
Front door installation
1. Coat grease.
Coat MP grease on the components before installing them.
(a) Coat MP grease to sliding surfaces and the gears of the
window regulator.
Caution: Do not coat MP grease to the spring of the
window regulator.
(b) Coat MP grease to the sliding surface of the door lock.
2. Install the door outside handle with lock cylinder and
door lock.
(a) Install the lock cylinder on the door outside handle with
spring clasp.
(b) Install the door outside handle and lock cylinder with
two bolts with spring clasp.
(c) Install the door lock with three bolts.
(d) Connect the control lever to the door outside handle.
3. Install the door inner lock button.
Install the door inner lock button and connect the control
lever.
Front door glass run LHFront door window LH
Front door assembly LH
Front door window front guide rail LH
Front door window rear guide rail LH
Front door external weatherstrip LH
Front door lower hinge LH
Front door upper hinge LH
Window regulator assembly
Front door lock assembly LH
Front door assembly LH
Front door assembly LH
Front door window LH
Front door outside handle LH
Window regulator assembly
Front door lock assembly LH
Front door outside handle LH
Front door inside handle LH

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6. Install the front door glass run.
7. Install the front door window assembly.
Install the window on door chamber and fix the window and
window regulator with two bolts.
4. Install the window regulator.
(a) Install the regulator via the auxiliary hole.
(b) Install the six mounting bolts of the regulator.
5. Install the guide rail and bolts on the front door window
guide rail assembly.
9. Install the door inner decoration board.
10. Install the front door inside handle.
(a) Push the door handle into the door panel and slide it
backward.
(b) Screw in the screws.
11. Insert the wire harness of the front door power window
switch and install the door handle.
8. Install the front door external weatherstrip.
Lower the window and make the external weatherstrip
wedge into the seam of the door's external panel.
Front door protector LH
Front door assembly LH
Window regulator assembly
Front door assembly LH
Front door window LH
Front door assembly LH
Front door external weatherstrip LH
Front door armrest LH
Front door inside handle LH

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2. Remove the rear door external weatherstrip.
Lower the window and manually grasp the weatherstrip
firmly, then pull it up to remove.
3. Remove the rear door window assembly.
(a) Pull the rear door regulator down in a position that en-
ables the rocker to turn freely, and then lower the win-
dow. Finally make the rocker slide out of the guide rail
below the window.
(b) Pull the window upwards and then tilt it to remove.
4. Remove the rear door glass run.
5. Remove the rear door window guide rail assembly.
6. Remove the window regulator.
(a) Remove the four mounting bolts of the regulator
bracket.
(b) Remove the regulator via the auxiliary hole.
7. Remove the vehicle inner lock button.
8. Rear door window assembly replacement.
(a) Adjust the rear door window to make the window
b r a c k e t m o u n t i n g b o l t s l e v e l w i t h t h e d o o r i n n e r
decoration board mounting hole.
(b) Remove the window bracket mounting bolts to take the
window out for replacement.
Rear door installation
1. Coat grease.
Coat MP grease on the components before installing them.
(a) Coat MP grease to sliding surfaces and the gears of
window regulator.
Caution: Do not coat MP grease to the spring of the
window regulator.
(b) Coat MP grease to the sliding surface of the door lock.
4. Install the window regulator.
(a) Install the regulator via the auxiliary hole.
(b) Install the four regulator's mounting bolts.
2. Install the door outside handle with lock cylinder and
door lock.
(a) Install the lock cylinder on the door outside handle with
spring clasp.
(b) Install the door outside handle and lock cylinder with
two bolts.
(c) Install the door lock with three bolts.
(d) Connect the control lever to the door outside handle.
3. Install the door inner lock button and connect the con-
trol lever.
Rear door window rear guide rail LH
Rear door glass run LHRear door window LH
Rear door external weatherstrip LH
Rear door window front guide rail LH
Rear door window regulator LH
Rear door window regulator LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door window regulator LH
Rear door lock assembly LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door window regulator LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door assembly LH
Rear door lock assembly LH