2008 GEELY MK wheel torque

Power Steering System-Steering Drive and Control Mechanism4-7213. Remove the No.2 steering countershaft assembly.
(1) Make a mark on the fit between main shaft and countershaft.
(2) Remove bolt and countershaft.
14. Remove the ignition switch bracket.
(1) Use the punch pin to make a mark on the 2 conical head bolt.
(2) Drill the 2 conical head bolts with the diameter of 3-4mm drill
bit.
(3) Remove the bolts and bracket for the ignition switch with the
thread die.
15. Remove fixing panel on the steering column.
16.Remove the ignition switch lock core assembly.
(1) Turn the ignition switch to "ACC" position.
(2) press the stop pin and pull the lock core out.
17. After checking or replacing the steering column pipe assembly, install all parts in a reverse order.
Note:
(1) After installing the ignition switch lock core, check the operation of the steering locking function: when
pulling out the key, the steering device is locked; when the key is inserted and turned to ACC position, the
steering device is unlocked.
(2) Tighten the 3 bolts.
(3) Make sure all cables are connected reliably.
(4) After adjusting the combination switch as well as the top shell and bottom shell of the steering pipe shield,
fasten the three screws connecting the combination switch and the steering column assembly.
(5) Tighten the set bolt between the universal joint fork and the steering gear assembly with a torque of
22~39N.m.
(6) Install dust cover and its press plate.
(7) When installing the steering wheel assembly, align the steering wheel assembly and the fit mark of the
steering main shaft assembly. Tighten the special quincunx bolt with a torque of 33~59N.m.
(8) Check the airbag. It is not allowed to use a airbag part removed from another vehicle.
(9) Check the SRS warning lamp.Thread die Installation mark

Power Steering System-Steering Pipeline Component4-73I. Onboard Check1. Check the transmission strap.
Check the transmission strap whether it is worn out. If necessary, replace a new transmission strap.
Tips: Crack at the edge of the strap teeth is acceptable. If the strap teeth fall, replace a new strap.
2. Discharge the air in the power steering system.
(1)Check the liquid level.
(2)Lift the front part of the vehicle with a jack in a safety manner.
(3)Rotate the steering wheel.
After the motor is shut down, rotate the steering wheel to the left/right limit position lightly. Repeat such
operation several times.
(4)Loosen the jack, and put down the vehicle.
(5)Start the motor, and make it run idly for several minutes.
(6)Rotate the steering wheel to one side limit position for 2-3 seconds, and then rotate it to the other side limit
position for 2-3 seconds. Repeat such operations several times.Section 3 Steering Pipeline ComponentComponent ViewPower steering high pressure
pipe
Return line (connecting fluld tank)
Power steering pump with bracketReturn line(connecting steering gear)Drive beltN.
m : specified torque

Power Steering System
-Power Steering Gear4-78 (6) Connect the tie rod ball stud pin with the steering knuckle, make sure that the mating surface of the tie rod
ball stud pin and the steering knuckle is clean, tighten the slot nut, torque: 27~39N.m. Install the cotter pin,
make sure of the correct installation
(7) Add appropriate amount of specified power steering fluid, bleed the power steering system
(8) Check the power steering pipeline system for leakage
(9) Check the front wheel alignment and front wheel left and right limit turn angle, adjust the toe in if
necessary and tighten the tie rod lock nut
(10) Check the position of the steering wheel. It is required that the steering wheel spokes are basically
symmetrical when the vehicle is driven straight ahead, reassemble the steering wheel if necessary

Brake System -Front Brake Disc4-9719. Check the swing of the brake disc.
(1) Fasten the brake disc temporarily.
Torque: 103N.m
(2) Measure the swing of the brake disc at the 10mm from the disc
edge with a dial test indicator.
Maximum Swing: 0.05 mm
(3) If the swing of the brake disc reaches or exceeds the limit,
check the bearing's axial clearance and the wheel hub's swing.
If the bearing and wheel hub run normally, adjust the swing
of the brake disc, or finish it with onboard finishing machine.
20. Tighten the brake discharge bolt temporarily.
Tighten the brake discharge screw plug on the front brake cylinder temporarily.
21. Install the piston oil seal.
(1) Apply the lithium soap-base glycol lube on the new piston oil seal.
(2) Install the new piston oil seal on the brake cylinder.
22. Install the brake piston.
(1) Apply the lithium soap-base glycol lube on the brake piston.
(2) Install the piston on the front disc brake cylinder.
Note:
Don't tighten the piston into the brake cylinder forcefully.
23. Install the dust shield of the brake wheel cylinder.
(1) Apply the lithium soap-base glycol lube on the dust shield of
the new brake wheel cylinder, and install it on the brake
cylinder.
Tips:
Install the dust shield in the groove of the brake wheel cylinder
and piston reliably.
(2) Install the set ring with screwdriver.
Note:
Be careful not to damage to the dust shield of the brake wheel cylinder.
24. Install the left front disc brake wheel cylinder support.
Fasten the front disc brake wheel cylinder support with two blots.
Torque: 88N.m
25. Install the dust shield of the front disc brake bushing.
Apply the lithium soap-base glycol lube on the surface of the two new dust shields.
Install the two dust shields on the front disc brake cylinder support.
26. Install the sliding pin of the front dist brake cylinder.
Apply the lithium soap-base glycol lube on the surface of the two sliding pin and oil seal.
Install the two sliding pins on the front disc brake cylinder support.

Brake System -Front Brake Disc4-9827. Install the support piece of the front brake pad.
Remove the two support pieces of the brake pad from the front disc brake cylinder support.
28. Install the brake lining block component.
Note:
When replace the abrasion brake lining block, replace the muffle
pad simultaneously.
(1) Apply the disc brake lube on both sides of all muffle pads
(2) Install muffle pads on all brake lining blocks.
(3) The abrasion indicator face upwards. Install a inner brake
lining block, then install a outer lining block.
Note:
Don't apply the oil or lube on the friction surface of the brake pad and brake disc.
29. Install the front disc brake wheel cylinder.
(1) Install the front disc brake wheel cylinder with two bolts.
Torque: 34N.m
(2) Install the new washer and tube with bolt.
Torque: 30N.m
Tips: Fasten the tube in the lock hole of the brake wheel
cylinder reliably.
30. Add the brake fluid to the storage tank.
31. Discharge the air in the brake cylinder.
32. Discharge the air in the brake pipeline.
33. Check the level height in the storage tank.
34. Check the brake fluid whether there is any leakage.
35. Install the front wheel.
Torque: 103N.m

Brake System -Rear Brake Drum4-10213. Check the brake shoe and the brake shoe lining whether they
touch normally.
Mark the inner surface of the brake drum with chalk, joint and
abrade the brake shoe and the inner surface.
If the drum and the lining touch poorly, abrade the brake shoe or
replace a new one.
14. Remove the left front or top brake wheel cylinder.
(1) Unfix the brake oil pipe with a special tool, and collect the
brake fluid with a container.
(2) Remove the bolt and brake wheel cylinder.
15. Remove the brake cup.
(1) Remove the two dust shields from the brake cylinder.
(2) Remove the two pistons and springs.
(3) Remove the two brake cylinder caps from every piston.
16. Check the brake cylinder.
Check the cylinder wall and piston whether there is any rust or nick.
17. Remove the rear discharge screw plug of the brake drum.
18. Tighten the rear discharge screw plug of the brake drum
temporarily.
19. Install the brake wheel cylinder cup.
(1) Apply the lithium soap-base glycol lube on the two brake
wheel cylinder cups and the piston.
(2) Install two brake cylinder caps on every piston.
(3) Install the compression spring and the two pistons on the
brake wheel cylinder.
(4) Install two new dust shields on the brake wheel cylinder.
20. Install the left front or top brake cylinder.
(1) Install the brake cylinder with bolt.
Torque: 9.8N.m
(2) Connect the brake oil pipe with a special tool.
Torque: 15N.m
21. Apply the heat-resistant lube.
Apply the heat-resistant lube on the touch surface of the brake
backboard and the brake shoe.

Brake System -Rear Brake Drum4-105 (2) Measure the inner diameter of the brake drum and the
diameter of the brake shoe, and check the difference of them
whether it is a proper brake shoe clearance.
Brake Shoe Clearance: 0.3mm
Note:
Don't apply the oil or lube on the friction surface of the brake shoe
lining and brake drum.
30. Adjust the shoe clearance of the brake drum.
(1) Install two wheel hub nuts temporarily.
(2) Turn around eight teeth of the adjustor.
(3) Install the hole plug.
31. Install the rear brake drum sub-assembly.
32. Add the brake fluid to the storage tank.
33. Discharge the air in the master cylinder.
34. Discharge the air in the brake pipeline.
35. Check the level height in the storage tank.
36. Check the brake fluid whether there is any leakage.
37. Install the rear wheel.
Torque: 103N.m
38. Check the stroke of the parking brake extension rod.
39. Adjust he stroke of the parking brake extension rod.Extend

Brake System -Parking Brake System4-107Adjustment1. Remove the rear wheel.
2. Adjust the clearance of the brake shoe.
3. Install the rear wheel.
Torque: 103N.m
4. Check the stroke of the parking brake extension rod.
Pull the parking brake extension rod, and count the number of sound.
Parking Brake Extension Rod Stroke: Pull with 196N force till 6-9 clicks.
5. Adjust the stroke of the parking brake extension rod.
(1) Remove the glove box cover.
(2) Turn #1 adjustment nut inhaul cable till the stroke is ok.
(3) Install the glove box cover.Parking Brake System The table below can help you find out the possible failure reasons. The number means the possible sequence
of the reasons. Check the parts, and replace the corresponding parts if necessary.Parking Brake Tension Rod Component1. Remove the accessories of the console.
2. Remove the middle console.
3. Remove #1 adjustment nut wire.
Remove #1 adjustment nut wire.
4. Remove the accessories of the parking brake extension rod.
(1) Remove the connector of the parking brake extension rod
switch.
(2) Remove the two bolts, and remove the parking brake exten
sion rod.
5. Remove the parking brake switch component.
Remove the screw and parking brake switch component.Suspected location
1. The stroke of the parking brake extension rod is misadjusted.
2. The parking brake inhaul cable is trapped.
3. The clearance of the parking brake shoe is misadjusted.
4. The parking brake lining is cracked or deformed.
5. The return or extension spring is damaged.Symptom
Brake is blocked.#1 adjustment nut inhaul cable