2008 GEELY MK torque

b. Tighten the lock nut.
Torque: 12N.m
c. Check the pedal's height after adjusting the pedal's free
travel.
(6) Check the clutch's separating point.
a. Tension the parking brake device and install a wheel
stopper.
b. Start the motor and make it run idly. c. DonÕt step the clutch pedal,and put the gear shift lever to the reverse gear slowly till the gears engage.
d. Step the clutch pedal down slowly,and measure the travel distance between the separating point to the
pedal travel end position.
Standard distance: 25mm or above (pedal travel end position to separating point)
If the distance doesn't meet standard, carry out the following steps:
Check the pedal's height.
Check the push par stroke and pedal's free travel.
Discharge the air in the clutch fluid pipe.
Check the clutch cover and clutch disc.
Check the pedal's travel.
Pedal travel: 120-130mmReplacement1. Remove the battery negative terminal.
2. Remove the upper cover in dashboard panel.
3. Remove the lower cover in dashboard panel.
4. Remove the pane of the control board.
5. Remove the clutch pedal spring.
6. Remove the U-connector with pin on the clutch master cylinder
push bar.
Remove the clips and pins.
7. Remove the clutch pedal bracket.
Remove the two nuts and bolts, and then remove the clutch pedal
bracket.
8. Remove the clutch pedal.
(1) Remove the bolts and nuts.
(2) Remove the clutch pedal from the clutch pedal bracket.Clutch Control SystemClutch Pedal4-1425mm or more
Separating point
Max. travel
end position -

Clutch Control SystemClutch Pedal4-159. Remove the clutch pedal gasket.
10. Remove the clutch pedal absorber.
Remove absorber from the clutch pedal.
11. Remove the clutch pedal bushing.
Remove the two bushings from the clutch pedal.
12. Remove the U-connector bushing on the clutch master cylinder's
push bar.
Remove the U-connector bushing from the clutch pedal with an
8mm hexagon wrench and hammer.
13. Install the U-connector bushing on the clutch master cylinder
push bar.
(1) Apply multi-function lube inside the new U-connector bushing.
(2) Install the U-connector bushing on the clutch pedal.
Tips: Install the U-connector bushing from the right side.
14. Install the clutch pedal bushing.
(1) Apply multi-function lube on both sides of the two new
bushings.
(2) Install the two bushings on the clutch pedal.
15. Install absorber on the clutch pedal.
Put absorber on the clutch pedal.
16. Install the clutch pedal.
Install the clutch pedal on the clutch pedal bracket with bolts and
nuts.
Torque: 37N.m
Tips: Install the bolts from the left side. -

Clutch Control SystemClutch Pedal4-1617. Install the clutch pedal bracket.
Install the clutch bracket with two bolts and nuts.
Torque: 12N.m
18. Install the U-connector with pin on the clutch master cylinder
push bar.
(1) Apply multi-function lube on the surfaces of the pin and the
U-connector bushing.
(2) Connect the U-connector to the clutch pedal with clip.
Tips: Install the pin from the right side.
(3) Install the clip on the pin.
19. Install the clutch pedal spring.
20. Check and adjust the clutch pedal.
21. Connect the battery negative terminal. -

(6) Install front brake disc.
(7) Install front brake caliper assembly
(8) Install font wheel.
Torque: 103N.m
2. Check back wheel hub bearing
(1) Remove rear wheel.
(2) Remove rear brake drum subassembly.
(3) Check bearing backlash.
Set a dial indicator near the rear wheel hub center to check the
backlash.
Maximum: 0.05mm
If the backlash exceeds the maximum value, replace the rear
wheel hub and bearing assembly.
(4) Check rear wheel hub deviation
Using a dial indicator, check the deviation of the surface of
the rear wheel hub inside the hub bolt.
Maximum: 0.07mm
If the backlash exceeds the maximum value, replace the rear
wheel hub and bearing assembly.
(5) Install rear brake subassembly
(6) Install rear wheel
Torque: 103N.mPropeller Shaft/DriveshaftPropeller Shaft, Driveshaft and Transaxle4-18 -

Section 2 Front DriveshaftComponent Viewsnap ring
snap ring
set nutPropeller Shaft/DriveshaftFront Driveshaft4-19right constant velocity drive
shaft assembly
right constant velocity drive
shaft assembly
Tie rod left end assembly
cotter pin
left lower swing arm collar gasket collar
gasket with ABS LF vehicle speed sensor
brake hose
front stabilizer bar
cotter pin
specified torqueN.
m :
Non-reusable parts -

Overhaul1. Drain manual transmission oil (M/T transmission)
Torque: 39N.m
2. Drain automatic transmission oil (A/T transmission)
Torque: 25N.m
3. Remove front wheel
4. Remove engine bottom left shield (M/T transaxle)
5. Remove engine bottom right shield (M/T transaxle)
6. Remove engine bottom shield assembly (A/T transaxle)
7. Remove front wheel hub left bolt
(1) Using a hammer and a drive shaft nut chisel, unstake the
staked part of the left wheel hub nut.
(2) While applying the brake pedal, remove the left wheel hub
nut.
Notice: the staked part of the nut should be fully unstaked,
otherwise it may damage the thread of the drive shaft.
8. Remove left front vehicle speed sensor (with ABS)
(1) Remove the bolt and clip, remove vehicle speed sensor and
brake hose from left front shock absorber assembly.
(2) Remove the bolt, separate the left front vehicle speed sensor
from steering knuckle.
9. Remove front stabilizer bar
(1) Use a 10mm wrench to hold the bolt, remove the nut
(2) Remove two collars, No.1 and No.2 gaskets, remove front
stabilizer barPropeller Shaft/DriveshaftFront Driveshaft4-21 -

Propeller Shaft/DriveshaftFront Driveshaft4-28 Hint:
Please refer to the following table for dimension (A).LH mm
528.3±5.0
527.0±5.0RH mm
859.3±5.0
860.0±5.0 M/T manual transmission
A/T automatic transmission38. Install left constant velocity drive shaft assembly
(1) M/T
Coat the spline of the tripod joint assembly with gear oil.
(2) A/T
Coat the spline of the tripod joint assembly with ATF
(Automatic Transmission Fluid).
(3) Align the spline, use a brass bar and hammer to install the left
drive shaft assembly.
Notice:
Face the retainer open end downward.
Be careful not to damage the boot and oil seal.
Hint:
You can find out whether the tripod joint shaft contact the pinion shaft by rotating the shaft assembly, listening
to the sound and feeling.
39. Install right constant velocity drive shaft assembly
Hint:
The installation of the right side is the same as that of the left side.
Notice:

Install the retainer with its open end facing downward.
Be careful not to damage the boot and oil seal.
40. Install left steering knuckle assembly
Install the left constant velocity drive shaft assembly on the left steering knuckle assembly.
Notice:
Be careful not to damage the outboard joint boot.

With ABS:
Be careful not to damage the vehicle speed sensor rotor.
41. Install left steering gear with tie rod assembly
(1) Install the steering gear with tie rod assembly on the steering knuckle assembly with nuts.
Torque: 33N.m
(2) Install the new cotter pins.
Notice:
If the pin holes are not aligned, further tighten the nut by 60°.
42. Install left lower swing arm assembly
(1) Install the left lower swing arm assembly on the steering knuckle assembly with nuts.
Torque: 98N.m -

Propeller Shaft/DriveshaftFront Driveshaft4-29 (2) Install the new cotter pins.
Notice:
If the pin holes are not aligned, further tighten the nut by 60°.
43. Install front stabilizer bar
(1) As shown in the illustration, install the stabilizer bar with two
No.1 collars and two gaskets and nuts.
Notice:
Make sure the gaskets and collars are correctly installed.
(2) Tighten the nut with a 10mm wrench.
Torque: 18N.m
44. Install left front vehicle speed sensor (with ABS)
(1) Install the left front vehicle speed sensor and brake hose on the
front shock absorber with bolts and clps.
Torque: 29N.m
(2) Install the vehicle speed sensor on the steering knuckle with
bolts.
Torque: 8.0N.m
Notice:
Be careful not to damage the wheel speed sensor.

Keep the vehicle speed sensor clean.
When installing the sensor,do not twist the sensor wire harness.
45. Install left steering knuckle wheel hub nut
(1) Install new left steering knuckle hub nuts
Torque: 216N.m
(2) Using a chisel and hammer, stake the hub locking nut.
46. Install engine bottom left shield
47. Install engine bottom right shield
48. Install engine bottom shield assembly
49. Install front wheel
Torque: 103 N.m
50. Add oil into manual transmission
51. Check and adjust the manual transmission fluid
52. Refill automatic transmission fluid
53. Check and adjust the automatic transmission fluid
54. Check and adjust front wheel alignment
55. Check ABS vehicle speed signal (with ABS) -