2008 GEELY MK torque

Automatic Transaxle Assembly Neutral Switch Assembly3-36 (4) Turn the rocker arm to the end counterclockwise and rotate 2
teeth clockwise.
(5) Make the position of neutral switch parallel to the basic
central line of neutral switch with a straight rule.
(6) Keep this position and tighten the bolt.
(7) Tighten the shift rocker arm.
(8) Connect the harness of neutral switch.
5. Install transmission cable
(1) Put shift lever to "P" position, meanwhile, make neutral
switch at "P" position.
(2) Use a new E-shaped clip to fix shift cable on the bracket.
(3) Tighten the nut in the front of shift cable.
Torque: 6.9 ~ 13.7 N.m
6. Check and adjust neutral switch. The display should be clear and
correct.
7. Install the lower engine mud baffle.Neutral Referencline -

Component ViewFloor gear shift lever handle
Gear shift lever shield
Floor storage box# 1 gear shift cable retainerE ClipE ClipControl
box holeControl box
decoration cover
Control box
rear part12.0
Floor gear shift
lever assembly Clip
Speed changer control cable
Snap Clip
WasherWasher
Clip Clip5.0Clip
Shift BracketShift Bracket12.0Transmission ControlIntroduction of Transmission Control4-2Nm : Specified torque: Non-reusable parts -

8. Install the control cables assembly of the transmission.
(1) Install the retainer on the control cables.
(2) Push the control cables into the floor.
(3) Install the control cables assembly with two bolts.
Torque: 5.0N.m
(4) Connect the control cables assembly and fix the control cable
with bolts.
Torque: 5.0N.m
(5) Connect the ends of the two control cables, and then install
two washers and two new spring clips.
(6) Install two new spring clips on the cable bracket.
(7) Connect the control cables to gear shift lever.
Note:
Make sure the claws engage firmly.
(8) Connect the ends of the control cables to the gear shift lever
selectively, and then install the cotter pin.
Note:
When connecting the control cables, the dents of their ends
hall be made upwards.
The cotter pins are inserted in a direction as shown in the
figure.
(9) Connect the ends of the gear shift cables to the gear shift lever
assembly.
9. Install the middle console body.
10. Install the parking brake cover.
11. Install the handle of the gear shift lever.
12. Install the cup-holder.
13. Install the lower cover in dashboard panel.
14. Install the upper cover in dashboard panel.Transmission ControlCable Type Transmission Control4-4 -

Section 3 Manual Transmission Shift MechanismReplacement1. Remove the upper cover in dashboard panel.
2. Remove the lower cover in dashboard panel.
3. Remove the cup-holder in the middle console.
4. Loosen transmission control cover.
5. Remove the handle of the gear shift lever.
6. Remove the middle console body.
7. Remove the control cables assembly of the transmission.
(1) Remove the two cotter pins and unfix the head of the control
cables of the transmission
(2) Remove the spring clips and separate the control cables from
the bracket.
8. Remove the four bolts and floor gear shift lever assembly.
9. Install the floor gear shift lever assembly.
Install the floor gear shift lever assembly with four bolts.
Torque: 12N.mTransmission ControlManual Transmission Shift Mechanism4-5 -

Transmission ControlAutomatic Transmission Shift Mechanism4-7Section 4 Automatic Transmission Shift MechanismComponent ViewConsole Panel Upper
Cover Assembly E Clip
Console Panel Lower
Cover Assembly
Cup Holder
Park Brake Cover Plate
E Clip
Console Assembly
Automatic Shifter Assembly121212 Shift Cable Key Retaining Cable E Clip
Specified Torque -

Chapter 2 Accelerator Pedal DeviceSection 1 Introduction of Accelerator PedalComponent View
Replacement1. Disconnect the accelerator cables.
Loosen the accelerator cables and the bolts on the accelerator cable frame of the engine, and then disconnect
the accelerator cables from the rocker of the motor restrictor.
2. Remove the accelerator pedal.
(1)Remove the two bolts that connect the accelerator pedal and the body.
(2)Disconnect the accelerator cables.
3. Remove the accelerator cables.Accderator
Pedal Rotation
AssemloyAccelerator pedal
bracket assemblyLubrication
bushingSpeaial
Spring ClipAccelerator cable assemblyHex. flange nut22~29N .mAccelerator cableAccelerator Pedal DeviceIntroduction of Accelerator Pedal4-114. Install the accelerator cables and accelerator pedal assembly in a reverse order.
Note:
(1)The torque of the bolt is 20~25N.m.
(2)Adjust the position of the accelerator cables properly to obtain a proper tension.
(3)Check that the acceleration runs freely and reliably. -

Chapter 3 Clutch Control SystemSection 1 Introduction of Clutch CentrolI. Description A hydraulic clutch control system is equipped which can be used in cars with various displacements (including
1.3L, 1.5L and1.6L).II. Symptom Table The table below lists the common symptoms and possible causes of the failures. The number means the
possible sequence of the causes. Check the parts, and replace the corresponding parts if necessary.
Suspected area
1. Engine fixture is loosened.
2. Clutch disc shakes seriously.
3. Clutch disc is contaminated by oil or wore down.
4. Torque spring of the clutch disc is damaged.
5. Clutch disc is hardened.
6. Diaphragm spring is not aligned on the top.
1. There is air in the clutch oil pipe.
2. Cup of the master cylinder is damaged.
3. Cup of the wheel cylinder is damaged.
1. Clutch release bearing is worn out, contaminated or damaged.
2. Torque spring of the clutch disc is damaged.
1. Clutch pedal has maladjusted free stroke.
2. Clutch disc is contaminated by oil.
3. Clutch disc is worn.
4. Diaphragm spring is damaged.
5. Platen is deformed.
6. Flywheel is deformed.
1. Clutch pedal has maladjusted free stroke.
2. There is air in the clutch oil pipe.
3. Cup of the master cylinder is damaged.
4. Cup of the wheel cylinder is damaged.
5. Clutch disc id deformed or wiggled.
6. Clutch disc is worn out.
7. Clutch disc is contaminated or burned out.
8. Clutch disc is contaminated by oil.
9. Clutch disc has no lube on its spline. Symptom
Clutch is trapped or shaken.
Clutch pedal is loosened.
Abnormal noise occurs.
Clutch skids.
Clutch can not be separated.Clutch Control SystemIntroduction of Clutch Centrol4-12 -

Component ViewSection 2 Clutch PedalAdjustment1. Check and adjust the clutch pedal.
(1) Lift the carpet on the floor.
(2) Check the pedal’s height is proper.
Pedal's height from oil felt: 134.3-144.3mm
(3) Adjust the pedal's height.
Loosen the lock nut, and turn the bolt till the correct pedal's
height is reached, and then tighten the lock nut.
Torque: 16N.m
(4) Check whether the pedal's free travel and push bar travel are
proper.
a. Step the pedal down till a resistance appears.
Pedal's free stroke: 5-15mm
b. Step the pedal down lightly till the resistance increase a
little.
Push bar (on the pedals top) travel: 1.0-5.0mm
(5) Adjust the pedal's free travel and push bar travel.
a. Loosen the lock nut, and turn the push bar till the pedal's
free travel and push bar travel are proper.Clutch pedal bracket
Hex. flange nut37
Clutch pedal spring
Clutch pedal
bushing
Absorber
Clutch pedal cover Clutch pedal
Transimissin RodClutch master cylinder cone
U-connector bushingClutch pedal bushing Clutch Peader AxisClip12
Master cylinder
outtet pipesetSted Band ClampMaster cylinder
Inlet hoseHydranlic clutch hose
ÒLÓ Clip
Clutch hose Bracket
BoltClutch Control SystemClutch Pedal4-13Non-reusable parts
Multi-function lubeNm :Specified torquePedal height
adjustmentClutch
pedal Travel
Push travel &
free travel adjustment
pointPedal heightPedal free travel -