2008 GEELY MK battery

Section 2 Charging system (MR479Q MR479QA MR481QA) 1- Danger of corrosion
The battery electrolyte is very corrosive. DO NOT overturn the battery.
2- Read the instructions for battery
3- Children are forbidden to touch the battery
4- Avoid fire, electromagnetic wave and strong light.
Avoid electric spark while repair; avoid short.
5- Wear protecting glasses
6- Danger of explosion
The explosive mixed gas will be produced while charging.
7- How to deal with a scrapped battery
The scrapped battery should be delivered to the collection station.
2. Battery removal and installation
Hint:
(1) The battery is not allowed to contact lubricating grease.
(2) The battery terminal is only allowed to be softly pulled out, in order to void damaging the battery.
Removal
(1) Remove the negative (-) ground cable
(2) Remove the battery positive (+) cable
(3) Loosen the fixing clamp on the battery.
Installation
Install according to the inverted order of removal.
Tighten the torque
Tighten the battery cable clip to 6N.
m
Tighten the fixing clamp to 12N.
mI. Battery Maintenance-free battery is applied in this vehicle. Its termination voltage is 12V. It is connected inline by six
2V single cell in tandem with walls between every pole.
1. Battery warning signsStarting and Charging System -Charging system5-3Be care of
sulfuric acidRead the
instructionAway from
childrenNo smoke Wear protective
glassesBe care of
explosion1234 56 7

II. Charging system inspection1. Check battery working voltage
(1) After having driven the vehicle and in the case that 20 minutes
have not passed after having stopped the engine,turn the ignition
switch ON and turn on the electrical system (headlight,blower
motor) for 60 seconds to remove the surface charge.
(2) Turn the ignition switch OFF and turn off the electrical
systems. Then measure the battery voltage between the nega
tive and positive terminals of the battery.
Standard voltage: 12.5-12.9V at 20°C
Hint:
If the voltage is less than specification, charge the battery.
2. Check battery terminals, fuse box and fuse
(1) Check that the battery terminals are not loose or corroded.
(2) Check if fuse box and fuse for continuity.
3. Inspect drive belt
(1) Check the belt for excessive wear, frayed cords etc.
Hint:
If any defect has been found, replace the drive belt.
Cracks on the rib side of a belt are considered acceptable. If the
belt has chunks missing from the ribs, it should be replaced.
(2) Check that the belt fits properly in the ribbed grooves.
Hint:
Check with your hand to confirm that the belt has not slipped out
of the groove on the pulley.
4. Check alternator wiring
Check that the wiring is in good condition.Automobile Starting, Power Supply System -Charging system5-45. Listen for abnormal noises from alternator
Check that there is no abnormal noise from the alternator while the engine is running.
6. Inspect charge warning light circuit
Turn the ignition ON. Check that the charge warning light comes on. Start the engine. Check that the light
goes off.
Hint:
If the light does not work as normal, troubleshoot the charge warning light circuit.

Automobile Starting, Power Supply System -Charging system5-57. Inspect charging circuit without load
(1) If a battery/starter tester is available, connect the tester to the
charging circuit as per instructions.
(2) If a tester is not available, connect an ammeter and voltmeter
to the charging circuit as follows.
a. Disconnect to the wire from terminal B of the alternator
and connect it to the negative (-) pole of the ammeter.
b. Connect the positive (+) pole of the ammeter to terminal B
of the alternator.
c. Connect the positive (+) pole of the voltmeter to terminal B
of the alternator.
d. Ground the negative (-) pole of the voltmeter.
(3) Check the charging circuit
With the engine running from idle to 2,000 rpm, check the reading on the ammeter.
Standard amperage: 10A or less
Standard voltage: 12.9V-14.9V
8. Inspect charging circuit with load
(1) With the engine running at 2,000 rpm, turn on the high beam headlights and place the blower switch at "4".
Check the reading on the ammeter.
Standard amperage: 20A or more
(2) Hint:
If the ammeter reading is less than standard amperage, repair the alternator.
If the battery is fully charged, the indication value will sometimes be less than standard amperage.III. Alternator inspection1. Inspection of alternatorPullyStatorBearingBearing spacerRotorBearing cover
Bearing
Wire clipBrush
Washer
Rectifier end frameRectifier frameInsulator at wiring endBrush holderBrush holder coverBack end coverIC RugulatorAmpere Meter
BatteryVoltage MeterAlternatorDisconnect the Cable
of B terminal

Chapter 3 Wiper and Washer SystemSection 1 Wiper and Washer System Inspection5-21Remark:
The table below can help you find the causes of malfunction. These figures show the most possible
malfunctions in order of priority. Inspect each part in the order given. If necessary, repair or replace these parts.
Symptom
Front wiper does not work.
Front wiper in intermittent shift does not work.
Front washer motor does not work
When the washer switch is placed ON, front
wiper does not work
Washer fluid dose not jet out
1. When the washer switch places on OFF, wiper
blade can not return, or stay in a wrong place.
2. The wiper blade scratches the bodySuspected Area
1. Wiper fuse
2. Wiper switch assembly
3. Harness
1. Wiper switch assembly
2. Wiper motor assembly
3. Harness
4. Central controller
1. Wiper fuse
2. Wiper switch assembly
3. Wiper motor assembly
4. Harness
1. Wiper switch assembly
2. Wiper motor assembly
3. Harness
4. Central controller
1. Washer hose and nozzle
1.Wiper motor assembly (The position of wiper arm)II. Trouble shooting1. Check work of washer pump
(1) Install washer pump on tank system, pour cleaning fluid into
the tank.
(2) Disconnect connector of washer pump.
(3) As shown in the figure below, connect No. 1 terminal of
washer pump with positive pole (+) of storage battery; con
nect No. 2 terminal with negative pole (-) of storage battery.
Check whether cleaning fluid flows from tank.
(4) If there is no outflow, replace washer pump.Wiper and Washer System -Wiper and Washer System Inspection

ON(10-14V)
OFF(OV)Wiper and Washer System -Wiper and Washer System Inspection5-222. Wiper, washer switch assembly
(1) Channel check
Check whether terminals on connector are on.
Standard:
Front wiper switch
Switch motion Testing terminal Specified state
MIST8-10 ON
OFF 3-10 ON
INT 8-6 3-10 ON
LO 8-10 ON
HI 8-11 ON
Note: No. 2. and No. 4 terminals are always ON.
Front washer switch
Switch motion Testing terminal Specified state
OFF OFF
ON 8-7 ON
If in OFF state, replace switch
(2) Check work (washer switch)
a. Turn washer switch to OFF position.
b. Connect positive pole (+) of storage battery with No. 8
terminal of connector,connect negative pole (-) with No.
2 terminal of wiper connector.Turn washer switch to ON
and OFF,measure the voltage between No. 8 terminal and
wiper motor connector No. 2 terminal.
Standard: see the figure in the left
If it doest not meet stipulation, replace the switch.
3. Wiper motor assembly
(1) Low speed gear inspection
Connect positive pole (+) of storage battery and No. 3
terminal of connector, connect negative pole (-) and No.
2 No. 2 terminal (E) of connector, check motor speed at
low speed gear.
If it does not meet stipulation, replace the motor.

Section 2 Replacement and AdjustmentI. Replace wiper motor assembly1. Remove wiper motor
(1) Remove wiper arm doctor blade assembly
(2) Remove ventilation cover board
(3) Disconnect socket connector
(4) Remove wiper motor connecting rod assemblyNut capNutWiper MotorWiper motor connecting rodWiper and Washer System -Replacement and Adjustment5-23 (2) High gear inspection
Connect positive pole (+) of storage battery with No. 4 terminal of connector, connect negative pole
(-) with No. 2 terminal (E) of connector, check motor speed at high speed gear.
If it does not meet stipulation, replace the motor.
(3) Automatic reset inspection
a. Connect positive pole (+) of storage battery with No. 3 terminal of connector, connect negative pole (-)
with No. 2 terminal (E) of connector. Rotate motor at low speed gear, disconnect No. 3 terminal (+) to
stop motor at any position.
b. Connect No. 5 terminal and No. 3 terminal, connect positive pole (+) of storage battery with No. 1
terminal, restart the motor at low speed gear.
c. Check whether automatic reset works normally.
If it does not meet stipulation, replace the motor.

Chapter 4 Light SystemSection 1 Light System IntroductionI. Composition Light system comprises external illumination and signal system and internal illumination system.
The function of the external illumination and signal system is to illuminate the road ahead and send signals
to other vehicles.
The internal illumination system provides internal illumination for driver and passengers.II. Precaution for service1. Precaution when repairing electrical equipments
Disconnect the battery ground cable.
2. Precaution when replacing a headlamp bulb
(1) Before replacing a halogen bulb, turn the headlamp OFF to make it cool.
(2) When installing a new halogen bulb, do not touch the glass part of the bulb with bare hands.
(3) If there is oil stain on the surface of halogen bulb (headlamp and front fog lamp) when the lamps are
turned ON, its service life will be shortened.
(4) Halogen bulbs (headlamp and front fog lamp) have pressurized gas inside and require special handling.
They can explode if dropped to ground. The glass fragments will splash up.
(5) When replacing, make sure to use the bulbs with the same power, same model.
(6) After the bulb is installed, make the lamp holder tight.III. Bulb specificationsRemark: All bulbs are made by Philips Corp..Light System-
Light System Introduction5-26Name Specifications
Headlamp (High beam and Low beam) H1 12V 55W
Turn signal lamp PY21W 12V 21W
Position lamp W5W 12V 5W
Front fog lamp H3 12V 55W
Rear combination lamp (Turn signal lamp) PY21W 12V 21W
Rear combination lamp (Brake / Position lamp) P21/5W 12V 21/5W
Rear combination lamp (Rear fog lamp) P21W 12V 21W
Rear combination lamp (Back-up lamp) P21W 12V 21W
Interior lamp (dome lamp) R5W 12V 5W
Rear row reading lamp C5W 12V 5W
Side turn signal lamp W5W 12V 5W
High mounted stop lamp (incl. rear trunk lamp) W5W 12V 5W
License plate lamp W5W 12V 5W
Door courtesy lamp W5W 12V 5W

9. Front foglight relay
Check whether front foglight relay is connected
(1) Check whether terminals are connected
check terminal Testing terminal Status
86-85 ON
30-87 OFF If it doest not meet stipulation, replace the relay.
(2) Apply storage battery voltage (10V-14V) between terminal 86 and 85, then check whether terminal 30 and
87 are connected, if not connected, replace the relay.Electrical connectorI. Removal1. Remove front bumper (see bumper replacement).
2. Remove 4 setscrews of front head light (as shown in the figure).
3. Remove electrical connector.
4. Move carefully forward, upward, remove front head light assembly.II. Installation1. Install electrical connector of front head light assembly.
2. Install front head light assembly and 4 setscrews.
3. Install front bumper.
4. Adjust vehicle state.
5. Adjust front head light beam.Section 3 Headlamp Replacement86
8687 30Light System -Headlamp Replacement5-34