2008 GEELY MK lock

Interior & Exterior Trim and Accessory -Roof Trim6-264. Remove the indoor roof lamp assy.
a. Use screwdriver to unfix the 4 buckles and remove the
lampshade;
Tips:
Wrap the sharp end of screwdriver up with adhesive tape before
operation.
b. Unfix 2 screws and the roof lamp assy.
5. Remove the handle assy.
a. Pull down the handle and take out 2 rubber plugs from the holes where two bolts are positioned;
b. Unfasten 2 screws and remove the handle assy.
6. Detach the sun visor tightener.
(Take down anti-clockwise the sun visor fastener.)
7. Remove the top trim
Use a special tool to remove 3 clips and remove the roof trim assy.
8. Installation is basically the reverse of removal.clip

Interior & Exterior Trim and Accessory -Outside Rearview Mirror6-37Chapter 14 Outside Rearview MirrorThe outside rearview mirrors are mounted on the left and right doors. With specially designed rubber sheath, the
rearview mirrors are seamlessly and smoothly joined to the body of vehicle. Meanwhile, they block neither upward
nor backward turn of rearview mirrors upon knocking. Such installation also plays an important role in decreasing
the air resistance coefficient of the whole vehicle.
The mirror glasses are fixed to the supporting plates with double-side adhesive tape. The supporting plates are
connected to the shell of rearview mirrors with ball hinge in order to make sure no glass will scatter that causes
secondary injury, as well as replacing the damaged glasses easily. When the glasses are damaged, the supporting
plates can be taken out of the ball-head mount with tools, and then pressed into the mount again after replacing
the glasses. The turning force of rearview mirror is designed as 30N, which enables easy turn and less hurt/damage
in case human or object knocks the mirror. In addition, the rearview mirrors are equipped with electric adjustment
and heat defrosting.
Notes
When turning over the rearview mirror, please don't put your finger between the exterior rearview mirror and
the hinge in order to avoid extrusion injury!Replacement of Rearview MirrorRemoval procedures
1. Remove the cathode lead wire off the storage battery;
2. Remove the corner decoration of door;
3. Disconnect the plug of electric-driven exterior rearview mirror;
4. Remove the 3 screws;
5. Remove the electric-driven exterior rearview mirror
Installation procedures
1. Mount the rearview mirrors onto the doors
2. Fasten the screws from the lower-left side clockwise
Fastening
Fasten the screws of exterior rearview mirrors with the torque
of 8.0N.m
3. Connect the plug of electric-driven exterior rearview mirrors;
4. Install the corner decoration of door

Chapter 17 Moonroof Assembly (Optional)Component ViewII. Inspection of sunroof Troubleshooting formSunshade sub-assy Sunroof motorBracket sub-assy.Sunroof frameSunroof glass bracketSunroof glass sealSunroof glassInterior & Exterior Trim and Accessory -Moonroof Assembly (Optional)6-40Possible causes
1. Power relay
2. Instrument fuse
3. Sunroof switch
4. Sunroof lock switch
5. Sunroof motor
6. Sunroof guide rail
7. Wire harness
1. Sunroof lock switch
2. Sunroof motor
3. Sunroof guide rail
4. Wire harnessSymptom
Sliding sunroof system doesn't work.
Sling sunroof system gets stuck (e.g.
foreign matter like gravel caught in motor)

1. Front cross beam assembly
The front cross beam assembly includes front cross beam left/right support assembly, front cross beam sub-
assembly, front cross beam side support etc. They play a role in front bumper.
2. Left/right longitudinal beam assembly
The left/right longitudinal beam assembly includes left/right longitudinal bean front and mid- block assembly,
energy-absorbing beam big assembly, and left/right front damper support assembly etc.
It is mainly used to install engine left/right suspension, left/right front suspension damper, storage battery and
other accessories. In the outside, it can be equipped with left/right front fender.
3. Radiator cross beam assembly
The radiator cross beam assembly includes radiator left/right post big assembly, radiator lower cross beam big
assembly, radiator central support sub-assembly, and radiator upper cross beam big assembly etc.
It is mainly used to install radiator, condenser, engine hood lock, radiator hood, front bumper, and front
headlight.
4. Front wall lower plate assembly
The front wall lower plate connects to the floor, which separates the engine compartment from the cabin. It
includes front wall frame assembly, front wall lower main plate assembly, brake installation reinforced plate, and
front wall left/right support assembly etc.Fig. 5-2 Engine Compartment Assembly & Front Wall Parts
1. Front cross beam assembly 2. Left/right longitudinal beam assembly
3. Panel left/right support assembly 4. Front wall lower plate sub-assembly 5. Front wall upper assembly
6 Radiator cross beam assemblySurvey -Body Structure7-2123456front wall lower plate assembly, front wall upper assembly, left/right front damper support lower front plate
assembly, and right front damper right-angle support assembly.

It is mainly used to install the pipes and accessories of the brake system and clutch system.
5. Front wall upper assembly
The front wall upper assembly includes left/right hinge base mounting plate big assembly, front wall upper
front cover big assembly, VIN number mounting plate, and front wall upper rear cover big assembly etc.
It forms a high-stiffness frame structure together with the engine compartment assembly and the front wall
lower plate assembly. It can generate strong resistant to the transverse collision and rolling deformation. It can also
separate the engine compartment form the cabin, preventing the odor entering into the cabin. Consequently, it can
isolate the noise, heat and vibration.(2) Floor Assembly The floor assembly is the base work of the main structure. It is a key component that connects various
assemblies and carries the load. The vehicle performance is subject to its strength and stiffness. For the floor
assembly, see the Fig. 5-3.
The floor assembly includes front floor assembly and rear floor assembly. The front floor mid-block goes
through a ridgy channel in longitudinal direction. It can increase the longitudinal rigidity together with the lower
floor longitudinal beam. The space below under the channel is used to install various parts and components, such
as transmission gearshift rod, parking brake cable, discharge pipe with three-way catalytic converter etc. In the
cabin, there is carpet and muffle pad. The floor frame structure is made up of front floor left/right frame, front floor
main plate assembly, front floor mid-bridge assembly, rear frame assembly, rear floor rear block assembly, rear
floor mid-block assembly and longitudinal beam etc. These parts and components provide strong and reliable carry
capacity and ensure that the vehicle meets the strict driving requirement on the body.Fig. 5-3 Floor Assembly
1. Front floor left/right frame 2. Front floor main plate assembly 3. Longitudinal beam rear block 4. Rear frame assembly
5. Rear floor rear block assembly 6. Rear floor mid-block assembly 7. Front floor mid-bridge assemblySurvey -Body Structure7-371
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133
5
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(4) Rear Wall Parts As shown in Fig.5-5, the rear wall assembly includes rear wall plate, rear wall reinforced plate, luggage
compartment door lock mounting plate and luggage compartment door cross beam etc.Fig. 5-5 Rear Wall Assembly
1. Rear wall upper cross beam
2. Luggage compartment lock
mounting plate big assembly
3. Rear wall left double-hole plate
4. Rear wall outer plate
Fig. 5-6 Roof Assembly
1. Roof outer panel 2. Roof No.1 cross beam 3. Roof No.2 cross beam 4.Roof rear cross beam 5.Roof No.3 cross beam
6. Moon roof reinforcement panel It is mainly used as a cross beam to improve the strength of the rear part of the vehicle and form a luggage
compartment door.5) Roof Assembly The roof assembly includes roof outer panel, roof No.1 and No.2 cross beam, and roof rear cross beam etc.
Inside the roof, there is top interior decoration. There is a heat pad in the center and there is bond between the cross
beam and the roof. The rain from the roof is discharged out of the rear part through the channels at both sides. These
cross beams are used to reinforce the roof's transverse stiffness. For disassembled parts, see Fig. 5-6.(6) Luggage Compartment Main Cover Assembly The luggage compartment main cover assembly includes luggage compartment main cover sub-assembly, rear
seat hook mounting plate assembly, left/right side angle plate, drip channel and reinforced upper cross beam etc.
When the luggage compartment main cover assembly is welded to the left/right side wall, it forms a luggageSurvey -Body Structure7-51 14432526143 2

Fig. 5-7 Luggage Compartment Main
Cover Assembly
1. Luggage compartment main cover
2. Rear seat hook mounting plate assembly
3. Left/right side angle plate
4. Drip channelII. Movable Plate Work(1) Engine Hood & Front Fender The engine hood is used to protect the engine and fit the vehicle design. It is also helpful to the repair and
maintenance, and isolates the engine's noise. The engine hood has a double-lock device. The unlocking function
of the first locking is controlled by the cable handle under the instrument board. The unlocking function of the
second locking can raise the hood to a certain height. The double-lock function is designed in consideration of
safety. Especially when the vehicle is running at a high speed, it can prevent the engine hood from being raised,
which may cause traffic accident. The maximum angle at which the engine hood opens is 65°(See Fig.5-8).Fig. 5-7 Engine Hood & Front Fender
1. Engine hood
2. Hinge pin
3. Hinge support
4. Hinge
5.Inner hood panelSurvey -Body Structure7-642
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51Max. opening angle less
than 65°compartment together with the rear floor and side walls. As shown in Fig. 5-7, a torsion resistant frame is also
formed at the rear part at the same time.3
4
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(2) Front FenderFront fender plays a role in front wheel apron and rotect person safty.And at the same tirne,if also woork as vehicle
styling parts.
For the match relationship between the front fender & engine hood and the front door, see Fig. 5-9.Fig. 5-9 Front Fender related to surrounding parts
A) With Engine Hood (4mm¡À1mm)
B) With Front Door (5mm¡À1mm)(3) Door Assembly Doors have LH/RH front door and rear door.
The door uses hinge gemel with limiting device, which is an open structure.
The door includes door outside plate, door inside plate, bumper and hinge reinforced plate etc.
The door has a complex structure, which is a movable component on the body. It helps the passengers get on/
off the vehicle and form an enclosed cabin with the main structure and the relevant parts. Meanwhile, the doors
are used frequently, so there is high requirement on their reliability and durability.
The outside/inside plate is molded by one complete steel sheet, which can improve the stiffness and precision.
In order to improve the safety when the vehicle is collided from the side, four doors are equipped with door
bumpers.
As shown in Fig. 5-10 and Fig. 5-11, the door assembly is made up of outside plate assembly and inside plate
assembly.Fig. 5-10 Front Door
1. Front door inner panel 2. Left front door inner reinforced panel 3. Front door window opper rail 4. Door lock reinforced panel
5. Left front door inner plate cross beam 6. Front door outer panel 7. Door bumper assembly
8. Front door upper hinge assembly 9. Front door lower hinge assembly 10. Hinge reinforced panel assemblySurvey -Body Structure7-7Engine hood
Front fenderFront door
Front fenderA
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