2008 GEELY FC oil

6. Disassemble left transversal lever assembly.(a) Disassemble cotter pin and screw cap.
(b) Use special tool to disassemble terminal assembly from
steering knuckle.7. Disassemble left lower control arm assembly
[64000091]Disassemble the bolt and two nuts, then disassemble lower
control arm from lower ball joint.8. Disassemble wheel hub assembly of left front wheel.Use plastic hammer to disassemble drive shaft from wheel hub.
Note: forbid damaging dust-proof cover and the rotator of
speed sensor.9. Disassemble left front drive shaft assembly
[64000082](a) Disassemble the seal board of left front fender.
(b) Use special tool to disassemble front drive shaft assembly.
Note: do not damage oil seal.10. Fix left front shaft hub assembly.Note: if supporting automobile weight only with bearing,
shaft hub bearing will be damaged; for example, when
moving automobile in process of disassembling drive
shaft. So, if it is not necessary to support automobile
weight with shaft hub bearing, it is necessary to use
special tool to support.11. Disassemble No.2 fixing clamp of inner joint dust-
proof cover of left front drive shaft.(a) Single-contact fixing clamp type:
Use screw driver to disassemble No.2 fixing clamp of inner
joint dust-proof cover of left front drive shaft.Drive shaft--Front drive shaftspecial toolspecial tool114

Driveshaft--Front drive shaftTransmission shaft Left mm Right mm
A type 570.2 ± 5 842.7 ± 5
B type 570.2 ± 5 847.3 ± 5
C type 570.2 ± 5 844.7 ± 5(b) Mesh clamp type:
Liking that shown in figure, use pliers to assemble No.2
fixing clamp of inner joint dust-proof cover.32. Check front drive shaft.(a) Check whether there is any obvious clearance on exterior
joint.
(b) Check whether inner joint could slide smoothly in pushing
direction.
(c) Check whether there is any obvious clearance of inner joint
in radial direction.
(d) Check whether the dustproof cover is damaged.
Note: drive shaft assembly should keep moving on hori-
zontal position.33. Assemble left front drive shaft assembly [64000082](a) Spread ATF on gear slot of inner joint shaft assembly.
(b) Put gear slot of drive shaft in integrated transmission, then
use copper stick and hammer to knock drive shaft to its
position.
Note:zmake the placket of clasp face the downside to
assemble.zBe careful not to damage the seal oil
Hint: Whether the drive shaft contacts with gear shaft
could be felt by the sound or feeling in running process.
(c) Assemble seal board of left front swing board.34. Assemble left front shaft hub assembly.Assemble left front drive shaft assembly to left front hub assembly.
Note:zDo not damage exterior joint dustproof cover.zDo not damage the stator of speed sensor. Hint: A size, please referring to following table.Pliers
clamp121

Drive shaft--Front drive shaft35. Assemble left lower control arm assembly [64000091](a) Assemble lower ball joint on lower suspension arm with the
bolts and screw caps.
Torque: 142 ± 10 N
⋅ ⋅⋅ ⋅
⋅m36. Assemble left transversal lever assembly.(a) Assemble transversal lever terminal to steering knuckle with
screw cap.
Torque: 49 ± 5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new cotter pin.
Note: if hole position of cotter pin could not make a
line, lock the screw cap for 60.37. Assemble speed sensor assembly of left front
wheels (equipping with ABS) [67000020](a) Assemble speed sensor absorber with bolts.
Torque: 49 ± 5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble speed sensor on the steering knuckle with bolts.
Torque: 8 N
⋅ ⋅⋅ ⋅
⋅m
Note:zDo not damage speed sensor.zPrevent it from contacting with sundries.zWhen assembling the sensor, the wiring harness
of sensor could not bend.38. Assemble fixing nuts of drive shaft [68000083](a) Assemble fixing nuts.
Torque: 216 ± 15 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use chisel and hammer to knock the fixing nuts concave
and fix them.39. Assemble front wheels.Torque: 103 ± 10 N
⋅ ⋅⋅ ⋅
⋅m40. Add the oil in gearbox.
41. Check and adjust the oil in gearbox.
42. Check and adjust wheel alignment (referring to page
87)
43. Check the ABS speed sensor (equipping with ABS).
44. Test on road.
122

18. Assemble left front lower control arm ball head as-
sembly [64000093](a) Assemble lower ball head and locking nut.
Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new cotter pin.
If hole position of cotter pin could not make a line, lock the
screw cap for 60again.19. Assemble left front shaft hub assembly(a) Assemble two bolts and nuts, and assemble shaft hub as-
sembly on absorber.
Torque: 153
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
Note: when the bolts and nuts should be used again,
spread engine oil on the thread of nuts.
(b) Push the front shaft hub assembly to the outside of
automobile, then assemble transmission shaft assembly
in the gear slot of front shaft hub assembly.
Note:
Front shaft assembly could not be pushed to outside
too much.zDo not damage the exterior joint dustproof cover of
drive shaft.zDo not damage the stator of speed sensor.20. Assemble left lower control arm assembly
[64000091]Assemble lower control arm and ball head with two nuts and
bolts.
Torque: 142
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m21. Assemble left transversal lever assembly(a) Connect transversal lever to steering knuckle.
(b) Assemble screw cap and new cotter pin.
Torque: 49
± ±± ±
± 5 N
⋅ ⋅⋅ ⋅
⋅m22. Assemble left front brake assembly [64000134]
23. Assemble front brake caliper assembly(a) Assemble brake caliper assemble on steering knuckle with
two bolts.
Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m24. Assemble fixing nuts of left front drive shaft
[64000083]Use torque wrench (30mm) to assemble new fixing nuts.25. Disassemble left front brake branch pump assembly
26. Disassemble left front brake assembly [64000134]
27. Check the axial clearance of bearingDrive shaft--Left front shaft hub assembly126

Brake--Remove malfunctionRemove malfunctionMalfunction phenomenon tableUse following table to help you find the reason of malfunction, the number in table indicates the preferred
sequence of possible reasons of malfunction. Please check every part by sequence, if necessary, change
this part.Malfunction phenomenon Possible malfunction part Reference page
1. Brake system (leaking oil). -
The height of brake pedal is too 2. Brake system (entering air). 135
low or brake pedal is loose. 3. Piston oil seal (abraded or damaged). 141, 144
4. Brake main pump (invalid) 138
5. Vacuum booster lever (adjusted badly) 138
1. Brake pedal free travel (too small). 136
2. Parking brake handle travel (adjusted badly). 154
3. Parking brake pull cable (lag). 156, 158
4. Brake block (damaged or distorted). 141, 144
Brake lag 5. Piston (locked). 141, 144
6. Piston (freezed).141, 144
7. Tensility or return spring (invalid). 161
8. Vacuum booster lever (adjusted badly). 138
9. Vacuum boosting system (vacuum leakage). 138
10. Brake main pump (invalid). 138
1. Piston (locked). 141, 144
2. Brake block (oil dirt).141, 144
Brake offset 3. Piston (freezed).141, 144
4. Brake disk (scratched). 141, 144
5. Brake block (abraded or distorted).141, 144
1. Brake system (leaking oil).
2. Brake system (entering air). 135
3. Brake block (abraded). 141, 144
4. Brake block (damaged or distorted). 141, 144Brake pedal is too hard to make power lack.5. Brake block (oil dirt).141, 144
6. Brake block (sclerosesed). 141, 144
7. Brake disk (scratched). 141, 144
8. Vacuum booster lever (adjusted badly). 138
9. Vacuum boosting system (vacuum leakage). 138133

Brake--Remove malfunction
1. Brake block (damaged or distorted). 141, 144
2. Assembled nut (loose). 141, 144
3. Brake disk (scratched). 141, 144
4. Support sheet of brake block (loose). 141, 144
Brake noise 5. Sliding pin (abraded). 141, 144
6. Brake block (oil dirt). 141, 144
7. Brake block(sclerosesed). 141, 144
8. Support pin or return spring (invalid). 161
9. Muffle gasket (damaged). 141, 144
10. Localizing spring (damaged). 161Malfunction phenomenon Possible malfunction part Reference page134

Brake--Remove malfunction1. Add brake liquid in storage tank.Brake liquid: DOT-42. Discharge the air in brake main pump.Hint: if brake main pump or liquid storage tank is
disassembled, it is necessary to discharge the air in
brake main pump.
(a) Disassemble brake pipeline of brake main pump.
(b) Step down brake pedal slowly and keep this state.
(c) Plug oil hole with finger, then release brake pedal.
(d) Repeat (b) and (c) three times or four times.3. Discharge the air in brake pipeline.(a) Connect plastic pipe on exhaust bolt of brake branch pump.
(b) After stepping brake pedal several times, and step down
brake pedal, then release inflating bolt to discharge air.
(c) Lock exhaust bolt until brake liquid stops flowing out, then
release brake pedal.
(d) Repeat (b) and (c) until air is discharged completely.
(e) Repeat the procedure above, and release the air in brake
pipeline of every wheel.
Torque: 12.7-17.6 N
⋅ ⋅⋅ ⋅
⋅m4. Check the brake liquid storage tankCheck the liquid level in storage tank, if necessary, add brake
liquid.
Brake liquid: DOT-4.Brake liquidDischarge the air in brake systemHint: if any part of brake system has been damaged or
you disbelieve whether there is any air in brake pipeline,
it is necessary to discharge the air in brake system
completely.
Note: do not make brake liquid spill on paint surface, if
having, wash it cleanly.135

Brake--Front brake assemblyFront brake assemblyOverhaul1. Disassemble front wheels.
2. Discharge brake liquid.Note: do not spill the brake liquid on paint surface of automobile body, if having, wash it cleanly.3. Disassemble brake branch pump assembly.(a) Disassemble the bolts and gaskets of brake hose joint on
brake branch pump, then disassemble brake hose.
Hint: the gasket has two types: two sheets type or one
type.
(b) Fix sliding pin of cylinder body to disassemble two bolts.4. Disassemble brake block of front wheels.(a) Disassemble brake block with muffle gasket.
(b) Disassemble muffle gasket from every brake block.5. Disassemble support sheet of brake block.
6. Disassemble sliding pin of brake branch pump.Disassemble sliding pin on branch pump bracket.7. Disassemble dustproof cover on brake branch pump.Disassemble two dustproof covers from brake branch pump
of disk.8. Disassemble left front brake branch pump.Disassemble two bolts and brake branch pump bracket.9. Disassemble dustproof cover of branch pump.Use screw driver to disassemble oil seal loop and dustproof
cover.10. Disassemble the piston of brake branch pump.(a) Put a cloth or similar thing between piston and branch pump.
(b) Use compressed air to disassemble piston from branch
pump.
Warning: when using compressed air, do not put your
finger at the front of piston.
Note: you could not be splashed by brake liquid.11. Disassemble oil seal of piston.Use screw driver to disassemble oil seal of piston from branch
pump.12. Disassemble exhaust bolt of branch pump.Brake branch pump
Dustproof cover141