2008 GEELY FC brake

Parking brakeParking brake systemMalfunction phenomenon tableUse following table to find the reason of malfunction, the number in table indicates the preferred se-
quence of possible reason. Please check each part by sequence, if necessary, change this part.Parking brake--Parking brake systemAdjustment1. Disassemble rear wheels
2. Adjust the clearance of parking brake shoe
3. Assemble rear wheelsTorque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m4. Check the travel of parking brake handle.Pull up the parking brake handle and calculate the sound num-
ber of handle.
When parking brake handle locates 196N: 6-9 sounds.5. Adjust the travel of parking brake handle(a) Disassemble upper trim board of central box.
(b) Disassemble central box.
(c) Release locking screw cap, then rotate adjusting screw cap
until handle travel accords with the specification.
(d) Tighten locking screw cap.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
(e) Assemble central box.
(f) Assemble trim board on central box.Malfunction phenomenon Possible malfunction part Reference page
1. Travel of parking brake handle (adjusted badly). 154
2. Pull cable of parking brake (attached).156, 158
Brake lag 3. Clearance of parking brake shoe (adjusted badly). 161
4. Friction plate of parking brake shoe (damaged or distorted). 161
5. Tension or return spring (damaged). 161Lock the screw cap
Adjust the
screw cap154

Parking brake handle assemblyChange1. Disassemble trim board on central box.
2. Disassemble parking brake hole cover.
3. Disassemble central box.
4. Disassemble parking brake handle assembly.(a) Disassemble locking screw cap and adjusting screw cap.
(b) Disassemble the joint of parking brake switch.
(c) Disassemble two bolts and parking brake handle.5. Disassemble parking brake switch assembly.Disassemble the screw and parking brake switch.6. Assemble parking brake switch assembly.Assemble parking brake switch assembly with screw.7. Assemble parking brake pull cable.(a) Connect parking brake pull cable to handle and assemble adjusting screw cap and locking screw cap.
(b) Assemble parking brake handle with two bolts.
Torque: 13 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect the joint of parking brake switch.8. Check the travel of parking brake handle (referring to page 154).
9. Adjust the travel of parking brake handle (referring to page 154).Parking brake--Parking brake handle assembly155

Parking front brake pull cable assembly
Change
Parking brake--Parking front bake pull cable assembly
 156  1. Disassemble upper trim board on box.
2. Disassemble parking brake hole cover.
3. Disassemble central box.
4. Disassemble parking brake handle assembly.
5. Disassemble front bottom board bracket.
6. Disassemble front exhaust pipe with Three-Way
Catalytic Converter assembly.
(a) Disassemble the joint of oxygen sensor.
(b) Disassemble four bolts, compressed spring and front ex-
haust pipe with Three-Way Catalytic Converter assembly.
7. Disassemble heat insulation board of front exhaust
pipe.
Disassemble there screw caps and heat insulation board of
front exhaust pipe.
8. Disassemble parking front brake pull cable
assembly.
9. Assemble parking front brake pull cable assembly.
10. Assemble heat insulation board of front exhaust
pipe.
Assemble heat insulation board of front exhaust pipe with there
screw caps.
Torque: 5.4 N
⋅ ⋅⋅ ⋅
⋅m
11. Assemble front exhaust pipe with Three-Way Cata-
lytic Converter assembly.
(a) Assemble two new gaskets and front exhaust pipe with
Three-Way Catalytic Converter assembly with four com-
pressed springs and bolts.
Torque: 43
± ±± ±
± 3 N
⋅ ⋅⋅ ⋅
⋅m
(b) Connect the joint of oxygen sensor.

Parking brake--Parking front bake pull cable assembly
12. Assemble front bottom board bracket.
13. Assemble parking brake handle assembly.
14. Check the travel of parking brake handle (referring
to page 154).
15. Adjust the travel of parking brake handle (referring
to page 154).
 157 

Parking rear brake pull cable assembly
Change
Hint: the changing procedure for left rear brake pull cable is same as parking right rear brake
pull cable.
1. Disassemble rear wheels.
2. Disassemble rear brake disk brake branch pump bracket assembly(LH).
3. Disassemble brake disk.
4. Disassemble support lever of parking brake shoe (LH).
5. Disassemble adjustor of parking brake shoe.
6. Disassemble parking brake inner shoe assembly (LH).
7. Disassemble parking brake exterior shoe assembly (LH).
8. Disassemble parking brake shoe lever (LH).
9. Disassemble left rear brake pull cable assembly.
Disassemble the bolt and parking left rear brake pull cable assembly from brake back board.
10. Disassemble front bottom board bracket.
11. Disassemble front part exhaust pipe.
12. Disassemble heat insulation board.
13. Disassemble parking left rear brake pull cable assembly.
Parking brake--Parking rear brake pull cable assembly
(a) Disassemble fixing clamp of rear wheel speed sensor wiring
harness.
(b) Disassemble four bolts and parking left rear brake pull cable
from automobile.
(c) Disassemble left rear brake pull cable from parking brake
balancer, then disassemble parking left rear brake pull cable.
14. Assemble parking left rear brake pull cable
assembly.
(a) Connect parking left rear brake pull cable on parking brake
pull cable balancer.
(b) Assemble parking left rear brake pull cable with four bolts.
Torque: 5.4 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect resinous clamp of speed sensor wiring harness of
 158 

Parking brake--Parking rear brake pull cable assembly
rear wheel to fixing clamp.
15. Assemble No.2 clapboard.
16. Assemble front part exhaust pipe assembly.
17. Assemble front bottom board bracket.
18. Connect parking left rear brake pull cable assembly.
Assemble parking left rear brake pull cable assembly to brake
back board with bolt.
Torque: 7.8 N
⋅ ⋅⋅ ⋅
⋅m
19. Spread high temperature lubricating grease.
20. Assemble support lever of parking brake shoe (LH).
21. Assemble parking brake exterior shoe assembly
(LH).
22. Assemble parking brake inner shoe assembly (LH).
 159 

Parking brake--Parking rear brake pull cable assembly
23. Assemble parking brake shoe adjustor.
24. Assemble drag lever of parking brake shoe (LH).
25. Check the assembly of parking brake.
26. Assemble rear brake.
27. Adjust the clearance of parking brake shoe.
28. Connect brake branch pump bracket assembly.
29. Assemble rear wheels.
Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
30. Check the travel of parking brake lever.
31. Adjust the travel of parking brake lever.
32. Check whether exhaust system leaks.
 160 

Parking brake--Parking brake assembly
Parking brake assembly
Overhaul
Hint: overhaul process for right side is same as the left
side.
1. Disassemble left rear wheel.
2. Disassemble left rear brake branch pump bracket
assembly.
3. Disassemble left rear brake.
Hint:
zMake mark on disk and shaft hub.
zIf disk is not easy to disassemble, adjust shoe until
wheel could rotate freely.
4. Check the inner diameter of brake drum.
Use centimeter or other measures with same grade to mea-
sure inner diameter of brake drum.
Standard inner diameter: 173mm
Maximal inner diameter: 174mm
5. Disassemble support lever of parking brake shoe
(LH).
(a) Use needle-nosed pliers to disassemble two springs on
upside of shoe.
(b) Disassemble support lever of parking brake shoe.
6. Disassemble parking brake shoe adjustor.
(a) Use needle-nosed pliers to disassemble return spring.
(b) Disassemble left parking brake shoe adjustor.
 161