2008 GEELY FC wheel alignment

17. Install front left brake wheel pump bracket as-
sembly (see Page 141).
18. Install fixed nuts of front left drive shaft (see
Page 123).
19. Install front left stabilizer link assembly
[64000097].Install stabilizer link with nuts.
Torque: 745 N.m
Hint: if ball joint rotates with nuts, please fix bolts with
hex wrench (6mm).20. Install front right stabilizer link assembly
[64000097].Hint: the installation procedures of right side are the
same as that of left side.21. Align suspension.(a) Install front wheels and lay down vehicle from the lift.
Torque: 10310 N.m
(b) Align suspension components by means of lifting ve-
hicle several times.22. Completely lock up lower left control arm assem-
bly [64000091].Completely tighten 2 bolts and nuts.
Torque: 13710 N.m23. Check and adjust front wheel alignment
(see Page 87).
24. Check ABS sensor signal.Front suspension - Lower left control arm assembly95

30. Connect steering sliding shaft (see Page 205).
31. Check front wheel center line.
32. Install dust cover inside steering column.
33. Refill power steering oil (see Page 200).
34. Discharge air of power steering oil (see Page 200).
35. Check there is oil leakage.
36. Check and adjust front wheel alignment (see Page 87).Front suspension - Front stabilizer bar98

Front suspension - Front left lower control arm ball joint assemblyFront left lower control arm ball joint assemblyReplacementHint: the replacement procedures of right side are the same as that of left side.1. Remove front wheels.
2. Remove front left shaft hub nuts (see Page 123).
3. Disassemble front left speed sensor assembly [67000020] (see Page 123).
4. Disassemble front left brake wheel pump assembly and brake block (see Page 141).
5. Remove front left brake assembly [64000134] (see Page 141).
6. Disassemble left side transversal lever assembly (see Page 123).
7. Disassemble lower left control arm assembly [64000091] (see Page 94).
8. Remove front left shaft hub assembly (see Page 123).
9. Remove lower left control arm ball joint assembly [64000093] (see Page 123).
10. Check lower left control arm ball joint assembly [64000093].(a) As shown in the diagram, before installing nuts, shake
joint bolts forward and backward 5 times.
(b) Shake nuts continuously with torque wrench at the
speed of one circle per 2~4 s, and then read out torque
value at the 5th circle.
Rotating torque: 1.0~4.9 N.m11. Install lower left control arm ball joint assembly
[64000093] (see Page 123).
12. Install front left shaft hub assembly
(see Page 123).
13. Install lower left control arm assembly [64000091] (see Page 123).
14. Install left side transversal lever assembly (see Page 123).
15. Install front left brake assembly [64000134] (see Page 141).
16. Install front left brake wheel pump assembly and brake block (see Page 141).
17. Install front shaft hub nuts (see Page 123).
18. Install front wheels.Torque: 10310 N.m19. Check and adjust front wheel alignment (see Page 87).
20. Check ABS sensor signal.99

Rear suspension - rear suspension systemRear suspensionRear suspension systemTable on trouble occurrenceThis table could help you find out failure causes, and each figure in the table indicates the possible
sequence of failure causes, please check every part as the sequence, and replace if necessary. Trouble occurrence Possible trouble part Pages to refer to
1. Tire (abrasion or improper tire pressure) 109
Wandering 2. Wheel alignment (incorrect) 101
3. Shaft hub bearing (abrasion) 129
4. Suspension parts (abrasion) -
1. Vehicle (overload) -
Bottoming 2. Spring (elastic fatigue) 102
3. Absorber (abrasion) 102
Swaying left and right/ 1. Tire (abrasion or improper tire pressure) 109
shaking forward and 2. Rear stabilizer bar (bending or breakage) 105
backward 3. Absorber (abrasion) 102
1. Tire (abrasion or improper tire pressure) 109
Rear wheel shimmy 2. Wheel (poor balance) 109
3. Absorber (abrasion) 102
4. Wheel alignment (incorrect) 101
1. Tire (abrasion or improper tire pressure) 109
Abnormal tire abrasion 2. Wheel alignment (incorrect) 101
3. Absorber (abrasion) 102
4. Suspension parts (abrasion) -100

Rear suspension - Rear wheel alignmentRear wheel alignmentAdjustment1. Check tire (see Page 109).
2. Measure vehicle height (see Page 87).Note: adjust vehicle height to standard value before checking
vehicle tire alignment.3. Inspection of toe-inToe-in:
(General road)
If toe-in is not within specification, check and replace relevant suspension parts.4. Inspection of camber(a) Install camber-caster-kingpin gauge or erect wheel alignment tester.
(b) Check camber.
Camber:
(general road)Toe-in (Total) (Coarse road)
Toe-in(Total)For camber could not be adjusted, therefore check suspension components are damaged or worn if
camber measuring value is not within specification, and replace parts if necessary.Camber27’45’Left-right error’(Coarse road)
CamberLeft-right errorFront101

(j) Fix piston rod with a hexagonal wrench of 6mm, and tighten
nuts.
Torque: .m10. Temporarily lock up rear strut assembly.(a) Install rear strut, and temporarily lock up nuts and gasket.
(b) Install 2 nuts and bolts.
Torque: 11. Install real left seat backrest assembly [68010078].
12. Align suspension.(a) Lay down vehicle from the lift after installing rear wheels.
Torque: (b) Align suspension components by means of lifting
vehicle several times.13. Completely lock up rear strut assembly.Completely tighten nuts.
Torque:.m14. Check rear wheel alignment (see Page 101).Handling1. Handle rear left strut assembly [64000098].(a) Completely pull out shock absorber piston rod.
(b) As shown in the diagram, drill a small hole on cylinder body
between two lines with electric drill to make inside gas flow
out.
Notesz

Iron chip may fly out during drilling, please be care-
ful in operating. z The gas is colorless, odorless and nontoxic.Rear suspension - Rear strut assembly104

14. Temporarily lock up rear left strut assembly.(a) Install rear left strut and gasket, and temporarily lock
up nuts.
(b) Perform to another side in the same way.15. Install rear stabilizer bar assembly (see Page 105).
16. Install rear left/right brake assembly [64000137/64000139] (see Page 144).
17. Install rear wheel speed sensor wire harness.Install wire harness and parking brake cable with 2 bolts and retaining clips.
Torque: (A) 5.4 N.m
(B) 5.0 N.mRear suspension - Rear shaft assembly108 18. Install rear left brake caliper assembly
(see Page 144).
19. Install rear right brake caliper assembly
(see Page 144).
20. Align suspension.(a) Lay down vehicle from the lift after installing rear wheels.
Torque: (b) Align suspension components by means of lifting ve-
hicle with a jack several times.21. Completely lock up rear shaft assembly
[64000120].(a) Completely tighten bolts and pull on open pin.
Torque: m
(b) Perform to another side in the same way.22. Completely lock up rear left strut assembly.(a) Completely tighten bolts.
Torque: m
(b) Perform to another side in the same way.23. Check rear wheel alignment (see Page 101).
24. Check ABS sensor signal.

Drive shaft--Front drive shaft35. Assemble left lower control arm assembly [64000091](a) Assemble lower ball joint on lower suspension arm with the
bolts and screw caps.
Torque: 142 ± 10 N
⋅ ⋅⋅ ⋅
⋅m36. Assemble left transversal lever assembly.(a) Assemble transversal lever terminal to steering knuckle with
screw cap.
Torque: 49 ± 5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new cotter pin.
Note: if hole position of cotter pin could not make a
line, lock the screw cap for 60.37. Assemble speed sensor assembly of left front
wheels (equipping with ABS) [67000020](a) Assemble speed sensor absorber with bolts.
Torque: 49 ± 5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble speed sensor on the steering knuckle with bolts.
Torque: 8 N
⋅ ⋅⋅ ⋅
⋅m
Note:zDo not damage speed sensor.zPrevent it from contacting with sundries.zWhen assembling the sensor, the wiring harness
of sensor could not bend.38. Assemble fixing nuts of drive shaft [68000083](a) Assemble fixing nuts.
Torque: 216 ± 15 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use chisel and hammer to knock the fixing nuts concave
and fix them.39. Assemble front wheels.Torque: 103 ± 10 N
⋅ ⋅⋅ ⋅
⋅m40. Add the oil in gearbox.
41. Check and adjust the oil in gearbox.
42. Check and adjust wheel alignment (referring to page
87)
43. Check the ABS speed sensor (equipping with ABS).
44. Test on road.
122