2008 GEELY FC brake sensor

Drive shaft--Front drive shaftFront drive shaftOverhaulHint: overhaul procedure for right side is same as the left
side.1. Check the drive shaft (referring to page 111).
2. Discharge the oil in gearbox.(a) Disassemble oil plug and gasket to discharge the oil in
gearbox.
(b) Change with a new gasket and assemble oil discharging
plug.
Torque: 45
± ±± ±
± 5 N·m3. Disassemble front wheels.
4. Disassemble fixing nut of drive shaft [64000083](a) Use special tool and hammer to unclench the concave part
of fixing nut.
(b) Disassemble the fixing nut.5. Disassemble speed sensor assembly of left front
wheels (equipping with ABS) [67000020](a) Disassemble the bolt, and disassemble sensor wiring har-
ness and brake hose from the absorber.
(b) Disassemble the bolt, and disassemble speed sensor from
steering knuckle.special
tool113

Driveshaft--Left front shaft hub assemblyLeft front shaft hub assemblyChangeHint: changing procedure for right side is same as the left
side.1. Disassemble front wheels
2. Disassemble fixing nuts of left front drive shaft
[64000083](a) Use special tool and hammer to unclench concave part of
fixing nuts.
(b) Disassemble fixing nuts.3. Disassemble speed sensor assembly of left front
wheel [67000020](a) Disassemble the bolts, then disassemble the wiring har-
ness of sensor and brake hose.
(b) Disassemble the bolts, then disassemble speed sensor
from steering knuckle.4. Disassemble left front brake caliper assemblyDisassemble two bolts to disassemble brake caliper bracket.Special
tool123

Drive shaft--Left front shaft hub assembly5. Disassemble left front brake assembly [64000134]
6. Disassemble left transversal lever assembly(a) Disassemble cotter pin and nuts.
(b) Use special tool to disassemble transversal lever assembly
from steering knuckle.7. Disassemble left lower control arm assembly
[64000091]Disassemble the bolt and two nuts, then disassemble lower
control arm from lower ball joint.8. Disassemble left front shaft hub assembly.(a) Use plastic hammer to disassemble transmission shaft from
shaft hub.
Note: do not damage the dustproof cover and the sta-
tor of ABS speed sensor.
(b) Disassemble two bolts and nuts, then disassemble steer-
ing knuckle with shaft hub.9. Disassemble left front lower control arm ball head
assembly [64000093](a) Disassemble cotter pin and nut.
(b) Use special tool to disassemble ball head.10. Disassemble the clasp in left front shaft hub hole.Use clasp pliers to disassemble the clasp.124Special
toolSpecial tool

18. Assemble left front lower control arm ball head as-
sembly [64000093](a) Assemble lower ball head and locking nut.
Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new cotter pin.
If hole position of cotter pin could not make a line, lock the
screw cap for 60again.19. Assemble left front shaft hub assembly(a) Assemble two bolts and nuts, and assemble shaft hub as-
sembly on absorber.
Torque: 153
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
Note: when the bolts and nuts should be used again,
spread engine oil on the thread of nuts.
(b) Push the front shaft hub assembly to the outside of
automobile, then assemble transmission shaft assembly
in the gear slot of front shaft hub assembly.
Note:
Front shaft assembly could not be pushed to outside
too much.zDo not damage the exterior joint dustproof cover of
drive shaft.zDo not damage the stator of speed sensor.20. Assemble left lower control arm assembly
[64000091]Assemble lower control arm and ball head with two nuts and
bolts.
Torque: 142
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m21. Assemble left transversal lever assembly(a) Connect transversal lever to steering knuckle.
(b) Assemble screw cap and new cotter pin.
Torque: 49
± ±± ±
± 5 N
⋅ ⋅⋅ ⋅
⋅m22. Assemble left front brake assembly [64000134]
23. Assemble front brake caliper assembly(a) Assemble brake caliper assemble on steering knuckle with
two bolts.
Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m24. Assemble fixing nuts of left front drive shaft
[64000083]Use torque wrench (30mm) to assemble new fixing nuts.25. Disassemble left front brake branch pump assembly
26. Disassemble left front brake assembly [64000134]
27. Check the axial clearance of bearingDrive shaft--Left front shaft hub assembly126

Drive shaft--Left front shaft hub assemblyUse centimeter to check the axial clearance of shaft hub center.
Maximal value: 0.05 mm
If axial clearance exceeds the maximal value, it is necessary
to change the bearing.28. Check the terminal face run-out of shaft hub.Use centimeter to check the terminal run-out of exterior sur-
face of shaft hub.
Maximal value: 0.05 mm
If terminal run-out exceeds the maximal value, change the shaft
hub.29. Assemble left front brake assembly [64000134]
30. Assemble left front brake branch pump assemblyUse two bolts to assemble brake branch pump assembly on
steering knuckle.
Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m31. Assemble speed sensor assembly of left front wheel
[67000020](a) Assemble wiring harness of speed sensor and brake hose
on the absorber with bolts.
Torque: 29 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use the bolts to assemble speed sensor to steering knuckle.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
Note: Do not damage the speed sensor.zPrevent it from contacting with sundries.zWhen assembling the sensor, wiring harness of sen-
sor could not bend.32. Assemble fixing nut of left front drive shaft
[64000083](a) Assemble new fixing nuts,
Torque: 216
± ±± ±
± 15 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use chisel and hammer to make fixing nut concave and fix
them.33. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m34. Check and adjust wheel alignment (referring to page
87).
35. Check the ABS speed sensor signal.
127

Drive shaft--Left rear shaft hub and bearing assemblyLeft rear shaft hub and bearing assemblyChangeHint: changing procedure for right side is same as left side.129 6. Disassemble rear wheel speed sensor assembly (equipping with ABS) [67000023]
(referring to page 52)
7. Assemble rear wheel speed sensor assembly (equipping with ABS) [67000023] (referring
to page 52) 1. Disassemble rear wheels.
2. Disassemble rear brake caliper assembleDisassemble two bolts and take down brake caliper.3. Disassemble the wiring harness of rear wheel speed
sensor (equipping with ABS).Disassemble the joint of rear wheel speed sensor.4. Disassemble left rear brake assembly [64000137]
5. Disassemble left rear shaft hub and bearing
assembly.Disassemble four bolts, then take down lower shaft hub and
bearing assembly.8. Assemble left rear shaft hub and bearing assemblyUse four bolts to assemble left rear shaft hub and bearing
assembly9. Assemble wiring harness of rear wheel speed sen-
sor (equipping with ABS).Connect the joint of rear wheel speed sensor.

10. Check the axial clearance of bearing.Put the centimeter besides shaft hub center, and check the
axial clearance of bearing.
Maximal value: 0.05mm
If axial clearance exceeds the maximal value, change the bearing
assembly.11. Check the terminal face run-out of shaft hub.Use centimeter to check the terminal run-out of exterior sur-
face of shaft hub.
Maximal value: 0.07m
If terminal run-out exceeds the maximal value, change the shaft
hub.12. Assemble left rear brake assembly [64000137]
13. Assemble left rear brake branch pump assemblyTorque: 46 ± 5 N
⋅ ⋅⋅ ⋅
⋅m14. Assemble rear wheelsTorque: 103 ± 10 N
⋅ ⋅⋅ ⋅
⋅m15. Check the ABS speed sensor signal.
16. Inspection on road.Drive shaft--Left rear shaft hub and bearing assembly130

Brake--Speed sensor of front wheelSpeed sensor of front wheelChangeHint: the process for changing right side is same as the
left side.1. Disassemble front wheels.
2. Disassemble gasket of left front wing.
3. Disassemble speed sensor of left front wheel.(a) Disassemble resinous clamp and speed sensor wiring har-
ness from fixing clamp of automobile body.
(b) Disassemble the sensor joint.
(c) Disassemble two bolts of fixing clamp of sensor wiring har-
ness from automobile body and absorber.
(d) Disassemble bolt and left front sensor.
Note: do not attach any sundries on top of sensor.4. Assemble speed sensor of left front wheel.(a) Use bolt to assemble left front sensor.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
Note: do not attach any sundries on top of sensor.
(b) Use two bolts to assemble fixing clamp of sensor wiring
harness on automobile body and absorber.
Bolt A: 9.0 N
⋅ ⋅⋅ ⋅
⋅m
Bolt B: 29 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect the joint of speed sensor.
(d) Connect resinous clamp and speed sensor wiring harness
on automobile body and fixing clamp.5. Assemble gasket of left front wheel wing.
6. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m7. Check the signal of ABS speed sensor.151