2008 GEELY CK brake

1499. Remove the parking brake lever accessory
10. Inspect shoe lining thickness
Standard thickness: 4.0mm
Minimum thickness: 1.0mm
Replace the shoe if the lining thickness is less than the minimum or seriously worn.
11.Inspect brake drum and brake shoe lining for proper contact
If the contact between brake drum and shoe lining is improper, repair the lining with a brake shoe
grinder or replace the brake shoe.
12. Check brake wheel cylinder
Check the cylinder wall, piston cup for damage
13. Install brake wheel cylinder accessory
(1) Apply lithium soap base glycol grease to 2 brake wheel cylinder cups and pistons
(2) Replace two new cups and boots
14. Install the brake wheel cylinder
Brake wheel cylinder set bolt torque: 9~13 N.m
15. Apply high temperature grease
Apply high temperature grease to the contact surface of anchor
plate hole and pin. Smear a thin layer grease to back plate.
16. Install parking brake swing arm and other accessories
17. Install brake shoe I, II
18. Install brake shoe return spring

15019. Install rear brake clearance automatic adjustment lever
20. Adjust the installing position of the brake shoe£¬install the brake drum
21. Fill the brake fluid
22. Bleed the air in the brake system
23. Check the fluid level in the reservoir
24. Check the brake fluid for leakage
25. Install the rear tire, tire nut torque: 95~115 N.m
26. Check parking brake operating handle. Check the parking brake control handle stroke and adjust if
necessary. (See parking brake system)Adjust BoltBack Plate

151Section 7 Brake LineComponents1. RF Brake Pipe Compo 2. Front Brake Hose Assembly 3. L-shaped spring Clip 4 U-shaped Clip
5. Hex Bolt Spring Washer and Flat Washer Compo 6. 5-pipe Clip 7. Brake Master Cylin-
der to Controller No.1 Brake Pipe Compo. 8. Brake Master Cylinder to Controller No.2 Brake Pipe
Set 9. HECU controller assembly 10. RR No. 1 Brake Pipe Compo. 11. Bolt12. Insu-
lator13. LF Brake Pipe Compo. 14. HECU Controller Bracket Assembly15. Hexagon
Bolt Spring Washer and Plate Washer Compo. 17. Hex Bolt Spring Washer and Flat Washer Compo.
18. LR No. 1 Brake Pipe Compo. 19. 5-Pipe Clip 20. RR Brake Pipe Compo.21.RL Brake Pipe
Compo.22. Rear brake Hose Assembly 23. Rear brake No. 3 Brake Pipe Compo.24: Single
Tube Clip25. Hexagon Bolt Spring Washer and Big Flat Washer Compo.26. Rear Brake No. 4
Brake Pipe Compo.

152Replacement1. Drain the brake fluid in the brake pipeline
2. Separate rear left, right brake pipe compo.
(1) Loose union thread. Separate the rear left brake pipe compo. and rear left No. 1 brake pipe compo.
(2) Loose union thread. Separate the rear right brake pipe compo. and rear right No. 1 brake pipe
compo.
3. Remove the rear brake pipe No 3 & 4 compo.
(1) Loose the union thread connecting the hose. Remove E-shaped clip on the pipe bracket. Separate
the brake pipe.
(2) Remove pipe No. 3 & 4 compo.
Connect RF BrakeRear RH Brake Pipe Compo.Rear LH Brake Pipe Compo. Rear LH No. 1 Brake Pipe Compo.Rear RH No. 1 Brake Pipe Compo.
C
o
n
n
e
c
t
L
F

B
r
a
k
e

1534. Remove the rear brake hose compo.
Loose the union thread that connects the rear brake hose to LR and RR brake pipe compo., remove the
E-shaped clip on the hose support bracket. Remove the rear brake hose compo.
5. Remove rear left, right brake pipe compo.
(1) Remove a dual tube clip
(2) Remove three 5-pipe clips
(3) Remove rear left, right brake pipe compo.
6. Remove front brake hose assembly
(1) Loose the union thread that connects the front brake hose to LR and RR brake pipe
(2) Remove E-shaped clip on the hose bracket
(3) Loose the union thread that connects the front brake hose to the front brake. Remove the front
brake hose assembly from the front brake
7. Remove the front left, front right brake pipe compo.
8. Remove the No. 1 & 2 brake pipe compo. which connect the brake master cylinder to HECU controller

1549. Remove rear left, right brake pipe No 1 compo.
Loose the union thread that connects the brake pipe compo to HECU controller (ABS module)
10. Separate HECU controller assembly wire harness
11. Remove HECU controller bracket
Remove the 3 hex bolts connecting the bracket and the body
12. Remove HECU controller assembly from the bracket
Using special wrench, remove 3 inner torx bolts and insulator
13. Installation is in the reverse order of the procedure aboveNotice:
(1) The HECU controller bracket to body bolt torque: 20~25N.m
(2) Hose and pipe union thread torque: 12~16N.m
(3) All the hose, pipe should be fixed. The distorted clamp and E-shaped clip should
be replaced. Never interfere the hoses and pipes with other parts.
(4) Bleed the brake system
(5) Check the pipeline and the pipe union for leakage
(6) Inspect HECU control system with ABS diagnosis tester

155Section 8 Parking Brake SystemProblem symptoms tableUse the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.Parking brake operating handle
Components1. Parking Brake Handle 2. Flat-headed Rivet 3. Pin Shaft 4. Flat-headed Rivet 5. Parking
Ratchet Pawl 6. Ratchet Plate 7. Connecting Lever 8. Return Spring 9. Plastic Bush
10. Adjusting Nut 11. Hex Bolt Spring Washer Compo. 12. Control Lever Boot Assembly
13. Equalizer14. Flat-headed Rivet15. Adjusting BoltAdjustment1. Check the parking brake handle stroke
Parking brake handle stroke: the vehicle is in reliable brake when pulling the parking brake handle up to
4~7 clicks and the brake lamp is ON. The maximum control force should be no more than 196N.
The wheel can turn freely when fully releasing the parking brake handle. Otherwise, please adjust it.
2. Parking brake handle stroke
(1) Remove parking brake handle bushing
(2) Remove the rear auxiliary console assembly
(3) Turn the adjusting nut to the right position and make sure the brake handle stroke is as specifiedSymptom Suspect area1. P a rking bra ke ha ndle (out of a djustme nt)2. Parking brake cable (stuck)3. Parking brake shoe clearance (out of adjustment)4. P a rking bra ke shoes lining (crac ke d or distortion)5. Return or tension spring (damaged) Brake Stagnation

156(4) Install auxiliary console rear assembly
(5) install the parking brake handle bushingParking brake cableComponents
Replacement1. Remove parking brake control lever boot
2. Remove auxiliary console rear assembly
3. Remove left, right parking brake cable assembly
(1) loose the adjusting nut. Separate left, right parking brake cable and parking brake control lever
assembly
(2) remove parking brake cable retaining clip
(3) remove the rear wheel
(4) remove the brake drum
(5) remove the parking brake cable from parking brake swing arm in the rear brake
4. Install the left, right parking brake cable assembly in the reverse order of the removal
Notice: check the parking brake handle stroke. Re-adjust the parking brake handle
stroke as specified in adjustment.Pull RodEqualizerM6 x 16 Adjusting NutParking
Brake CableBody ClipRubber RingM6 x 16 Bolt Compo.Adjusting Nut