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36Section 2 Oil Pump Assembly Replacement1. Remove timing belt
2. Remove timing belt idler sub-assembly
3. Detach crankshaft timing pulley. See (Figure 74)
4. Remove the dipstick guide
5. Detach oil sump sub-assembly. See (Figure 83)
6. Detach oil strainer sub-assembly. See (Figure 84)
7. Detach oil pump assembly. See (Figure 85)
8. Remove oil pump oil seal
9. Install oil pump oil seal
10. Install oil pump assembly
11. Install oil strainer sub-assembly
12. Install oil sump assembly. See (Figure 86)
Figure 84
Figure 85Figure 83Figure 86
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3713. Install the dipstick guide. See (Figure 87)
14. Install crankshaft timing pulley. See (Figure 77)
15. Install timing belt idler sub-assembly No.1
16. Install timing belt
17. Fill in engine oil
18. Check oil for leakage
Figure 87
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54Section 2 Water Pump, Thermostat and Radiator ReplacementHoist the engine from the compartment. See "Provison 20, Section 2, Chapter 2".
1. Replace water pump. See (Figure 125)
(1) Drain the coolant.
(2) Detach timing belt.
(3) Detach power steering pump assembly.
(4) Remove the oil dipstick guide.
(5) Detach water pump assembly.
(6) Install water pump assembly.
(7) The installation is in the reverse order of the removal.
2. Replace thermostat
(1) Remove thermostat (See Figure 126).
(2) Install thermostat.
a. Install a new gasket to the thermostat. See (Figure 127).
b.Align the main valve of the thermostat to the top of the
stud. Insert the thermostat into the water inlet case.
Hint:
The main valve is set at around 10°C as shown in the figure. See (Figure 128).
(3) Install inlet connector.
Figure 127 Figure 128
3. Replace radiator
(1) Open radiator cap.
(2) Open the drain valve and drain the coolant.
(3) Detach radiator water inlet hose.
(4) Detach radiator water outlet hose.Figure 125
Figure 126
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