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Downloaded from www.Manualslib.com manuals search engine FUEL CUT-OFF SWITCH
Vehicles with a Duratecengine
The fuel supply may be cut off as aresult of an accident or suddenvibrations (e.g. collision whenparking).
The switch is located in the side panelin front of the left-hand door. Thebutton will be raised when the switchis activated.
Resetting the switch
WARNING
Do not reset the fuel cut-offswitch if you see or smell leakingfuel.
•Turn the ignition switch to position0.
•Check fuel system for leaks.
•If no fuel leak is apparent, resetthe switch by pushing in thebutton (see illustration).
•Turn the ignition switch to positionII. After a few seconds return thekey to position I.
•Make a further check for leaks inthe fuel system.
INSPECTING SAFETY
SYSTEM COMPONENTS
Seat belts
Belts subjected to strain, as a resultof an accident, should be renewedand the anchorages checked by aproperly trained technician.
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Downloaded from www.Manualslib.com manuals search engine FUSE BOX LOCATIONS
WARNING
Any improper alterations to theelectrical or fuel system canendanger the safety of the vehicle asthey could constitute a fire hazard orcause engine damage. Have anywork involving these systems or thereplacement of relays or high currentcarrying fuses carried out by anexpert.
Left-hand drive
Auxiliary fuse boxA
Central fuse boxB
Right-hand drive
Auxiliary fuse boxA
Central fuse boxB
Auxiliary fuse box
This is located on the left-hand sideof the engine compartment.
To open, pull up the lever at the rearof the fuse box and lift off the lid.
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Downloaded from www.Manualslib.com manuals search engine Central fuse box
This is located behind the glovecompartment in the instrument panel.
To gain access to the fuse box:
•Remove the screws in theinstrument panel trim underneaththe glove compartment and letthe trim panel drop down.
•Loosen the quick fix screws onthe fuse box.
•Let the fuse box down and pull ittowards you.
•Hang the fuse box in the frontfixture of the bracket.
Reinstall in the reverse order.
CHANGING A FUSE
WARNINGS
Do not modify the electricalsystem of your vehicle in anyway. Have repairs to the electricalsystem and the replacement ofrelays and high current fuses carriedout by properly trained technicians.
WARNINGS
Switch the ignition and allelectrical equipment off beforetouching or attempting to change afuse.
CAUTION
Fit a replacement fuse with thesame rating as the one you haveremoved.
Note:You can identify a blown fuseby a break in the filament.
Note:All fuses, except high currentfuses are a push fit.
Note:A fuse puller is located in thelid of the auxiliary fuse box.
FUSE LABELS
The fuse chart label showsrectangles representing a fuse orrelay. The following information isshown in the rectangles:
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Downloaded from www.Manualslib.com manuals search engine Insert your finger into the hole on theunderside of the cover and prise offthe cover. On vehicles with a bodystyling kit, insert your fingers into thehole in the bezel and pull off thecomplete bezel. Install the towingeye.
Rear towing eye
Mount for rear towing eyeA
Note:On vehicles with a tow bar,the towing eye cannot be installed atthe rear of the vehicle. Use the towbar to tow a vehicle.
TOWING THE VEHICLE
ON FOUR WHEELS
All vehicles
WARNINGS
Switch the ignition on when yourvehicle is being towed. Thesteering lock will engage and thedirection indicators and brake lampswill not work if you do not.
The brake servo and the powersteering pump do not operateunless the engine is running. Pressthe brake pedal harder and allow forincreased stopping distances andheavier steering.
CAUTIONS
Too much tension in the towrope could cause damage toyour vehicle or the vehicle that istowing.
Do not use a rigid tow bar on thefront towing eye.
Drive off slowly and smoothly withoutjerking the vehicle that is towing.
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Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Have your vehicle serviced regularlyto help maintain its roadworthinessand resale value. There is a largenetwork of Ford Authorised Repairersthat are there to help you with theirprofessional servicing expertise. Webelieve that their specially trainedtechnicians are best qualified toservice your vehicle properly andexpertly. They are supported by awide range of highly specialised toolsdeveloped specifically for servicingyour vehicle.
In addition to regular servicing, werecommend that you carry out thefollowing additional checks.
WARNINGS
Switch the ignition off beforetouching or attemptingadjustment of any kind.
Do not touch the electronicignition system parts after youhave switched the ignition on orwhen the engine is running. Thesystem operates at high voltage.
Keep your hands and clothingclear of the engine cooling fan.Under certain conditions, the fan maycontinue to run for several minutesafter you have switched the engineoff.
Daily checks
•Exterior lamps.
•Interior lamps.
•Warning lamps and indicators.
Check when refuelling
•Engine oil level. See Engine oilcheck (page 200).
•Brake fluid level. See Brake andclutch fluid check (page 202).
•Washer fluid level. See Washerfluid check (page 203).
•Tyre pressures (when cold). SeeWheels and tyres (page 211).
•Tyre condition. See Wheels andtyres (page 211).
Monthly checks
•Engine coolant level (engine cold).See Engine coolant check(page 201).
•Pipes, hoses and reservoirs forleaks.
•Power steering fluid level. SeePower steering fluid check(page 202).
•Air conditioning operation.
•Parking brake operation.
•Horn operation.
•Tightness of wheel nuts. SeeWheels and tyres (page 211).
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Maintenance
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Downloaded from www.Manualslib.com manuals search engine OPENING AND CLOSING
THE BONNET
Opening the bonnet
WARNING
To prevent damage to, or lossof the key, remove the keyimmediately after opening and swivelthe Ford badge back.
Note:On vehicles with the key freesystem, use the spare key to openthe bonnet.
Closing the bonnet
Note:Make sure that the bonnet isclosed properly.
Lower the bonnet and allow it to dropfrom under its own weight for the last20 – 30 centimetres (8 - 12 inches).
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Downloaded from www.Manualslib.com manuals search engine Note:Make sure that your vehicleis on level ground.
Note:Oil expands when it is hot. Thelevel may therefore extend a fewmillimetres beyond the MAX mark.
Remove the dipstick and wipe it witha clean, lint free cloth. Replace thedipstick and remove it again to checkthe oil level.
If the level is at the MIN mark, top upimmediately.
Topping up
WARNINGS
Only top up when the engine iscold. If the engine is hot, wait 10minutes for the engine to cool down.
Do not remove the filler capwhen the engine is running.
Remove the filler cap.
CAUTION
Do not top up further than theMAX mark.
Top up with fluid that meets the Fordspecification. See Technicalspecifications (page 204).
ENGINE COOLANT
CHECK
CAUTION
Make sure that the coolant levelis between the MIN and theMAX marks.
Note:Coolant expands when it ishot. The level may therefore extendbeyond the MAX mark.
Topping up the coolant
WARNING
Do not remove the coolantreservoir cap when the engineis hot. Wait for the engine to cooldown.
Unscrew the cap slowly. Anypressure will escape slowly as youunscrew the cap.
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Downloaded from www.Manualslib.com manuals search engine WARNINGS
Only add coolant when theengine is cold. If the engine ishot, wait 10 minutes for the engine tocool down.
Do not allow coolant to touchyour skin or eyes. If thishappens, rinse the affected areasimmediately with plenty of water andcontact your doctor.
CAUTION
Do not spill coolant on any partof the engine.
Only add coolant that meets the Fordspecification. See Technicalspecifications (page 204).
BRAKE AND CLUTCH
FLUID CHECK
WARNING
Do not allow brake fluid to touchyour skin or eyes. If thishappens, rinse the affected areasimmediately with plenty of water andcontact your doctor.
The brake and the clutch systemsare supplied from the same reservoir.
Make sure that the brake fluid levelis between the MIN and the MAXmarks.
POWER STEERING FLUID
CHECK
Vehicles with 1.4L Duratec-16V (Sigma) or 1.6LDuratec-16V (Sigma) or1.6L Duratec-16V Ti-VCT(Sigma) engine
The fluid level should come up to theMAX mark when the engine is cold.
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