will continue until the vehicle runs out of fuel. Adding
a significant amount of fuel to the vehicle will turn off
the9LOW FUEL9text and a new DTE value will
display.
System Status (EVIC Displays)
When the appropriate conditions exist, the Electronic
Vehicle Information Center (EVIC) displays the following
messages:
²TURN SIGNALS ON (with a continuous warning
chime)
²PERSONAL SETTINGS NOT AVAILABLE ± Vehicle
Not in Park or Vehicle in Motion (manual transmis-
sions only)
²LEFT/RIGHT FRONT DOOR AJAR (one or more,
with a single chime if speed is above 1 mph (1.6 km/h)
²LEFT/RIGHT REAR DOOR AJAR (one or more, with
a single chime if speed is above 1 mph (1.6 km/h)
²DOOR(S) AJAR (with a single chime if vehicle is in
motion)
²LOW WASHER FLUID (with a single chime)
²OIL CHANGE REQUIRED (with a single chime)
²CATALYST FULL SEE OWNER MANUAL
²CATALYST STAT lllllll 90%
²CATALYST FULL SERVICE REQUIRED
²SERVICE AIR FILTER
²PERFORM SERVICE
OIL CHANGE REQUIRED Ð If Equipped
Your vehicle is equipped with an engine oil change
indicator system. The ªOil Change Requiredº message
will flash in the EVIC display for approximately 10
seconds after a single chime has sounded to indicate the
next scheduled oil change interval. The engine oil change
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 145
3
indicator system is duty cycle based, which means the
engine oil change interval may fluctuate, dependent
upon your personal driving style.
Unless reset, this message will continue to display each
time you turn the ignition switch to the ON/RUN
position. To turn off the message temporarily, press and
release the Menu button. To reset the oil change indicator
system (after performing the scheduled maintenance) use
the following procedure.
1. Turn the ignition switch to the ON position(Do not
start the engine).
2. Fully depress the accelerator pedal slowly three times
within 10 seconds.
3. Turn the ignition switch to the OFF/LOCK position.
NOTE:If the indicator message illuminates when you
start the vehicle, the oil change indicator system did not
reset. If necessary, repeat this procedure.PERFORM SERVICE
Your vehicle will require emissions maintenance at a set
interval. To help remind you when this maintenance is
due, the Electronic Vehicle Information Center (EVIC)
will display ªPerform Serviceº. When the ªPerform Ser-
viceº message is displayed on the EVIC it is necessary to
have the emissions maintenance performed. Emissions
maintenance includes replacing the Closed Crankcase
Ventilation (CCV) filter element, cleaning of the EGR
Cooler, and cleaning of the EGR Valve. The procedure for
clearing and resetting the9Perform Service9indicator
message is located in the appropriate Service Informa-
tion.
Personal Settings (Customer Programmable
Features)
Personal Settings allows the driver to set and recall
features when the transmission is in PARK. If the trans-
mission is not in PARK, the EVIC will display NOT
AVAILABLE and VEHICLE NOT IN PARK.
146 UNDERSTANDING THE FEATURES OF YOUR VEHICLE
ONBOARD DIAGNOSTIC SYSTEM (OBD II)
Vehicles equipped with California emissions controls
have a sophisticated onboard diagnostic system called
OBDII. This system monitors the performance of the
emissions, engine, and automatic transmission control
systems. When these systems are operating properly,
your vehicle will provide excellent performance and fuel
economy, as well as engine emissions well within current
government regulations.
If any of these systems require service, the OBD II system
will turn on the ªMalfunction Indicator Light.º It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be driveable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
Prolonged driving with the ªMalfunction Indicator
Lightº on could cause further damage to the emission
control system. It could also affect fuel economy and
driveability. The vehicle must be serviced before any
emissions tests can be performed.
If the ªMalfunction Indicator Lightº is flashing,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
REPLACEMENT PARTS
Use of genuine Mopartparts for normal/scheduled
maintenance and repairs is highly recommended to en-
sure the designed performance. Damage or failures
caused by the use of non-Mopartparts for maintenance
and repairs will not be covered by the manufacturer's
warranty.
MAINTAINING YOUR VEHICLE 409
7
CAUTION!
To maintain your vehicle safely follow these guide-
lines:
²Watch your vehicle's mileage and check your
Maintenance Schedules regularly for required ser-
vicing. Excessive wear or damage to certain vehicle
components can result if required services are not
performed.
²If you have your vehicle undercoated, inspect for
undercoating material on the propeller shafts.
Such material could cause the shafts to become
unbalanced and result in drivetrain vibrations.
Remove any undercoating with solvent.
²If you have your vehicle undercoated, make sure
no undercoating material is sprayed on the ex-
haust system or components of the seat belt
system.NOTE:It is not possible for the manufacturer and
Cummins, Inct. to anticipate every possible circumstance
that can involve a potential hazard.
MAINTAINING YOUR VEHICLE 411
7
Coolant bottle level check
The coolant reserve system provides a quick visual
method of determining that the coolant level is adequate.
With the engine idling and warmed to the normal
operating temperature, the level of the coolant on the
coolant bottle should be between the fluid level marks.
Check the coolant level whenever the hood is raised.
The radiator normally remains completely full, so there is
no longer a need to remove the coolant pressure cap
except for checking coolant freeze point or replacement
with new antifreeze coolant.WARNING!
Never add coolant to the radiator when the engine is
overheated. Do not loosen or remove pressure cap to
cool overheated engine! The coolant is under pres-
sure and severe scalding could result.
Cooling System Ð Drain, Flush and Refill
At the intervals shown on the Maintenance Schedules,
the system should be drained, flushed and refilled. See
you authorized dealer for service.
MAINTAINING YOUR VEHICLE 437
7
Rear Axle And 4x4 Front Driving Axle Fluid Level
For Model 9.25 Front Axles and 10.5º/11.5º Rear Axles
refer to Fluids, Lubricants and Genuine Parts for the
correct lubricant type. For normal service, periodic fluid
level checks are not required. When the vehicle is ser-
viced for other reasons, the exterior surfaces of the axle
assembly should be inspected.
When checking the fluid level, the vehicle should be in a
level position. The fluid level should be 1/4º 1/4º (6.4
mm 6.4 mm) below the fill hole on the 9.25º Front Axle.
The fluid level should be 3/4º 1/4º (19 mm 6.4 mm)
below the fill hole on all 10.5º and 1/4º 1/4º (6.4 mm
6.4 mm) on 11.5º Rear Axles.
Drain And Refill
Follow the Maintenance Schedule for recommended fron
and rear axle fluid change intervals.
Lubricant Selection
Refer to Fluids, Lubricants and Genuine Parts for the
correct lubricant type.
NOTE:The presence of water in the gear lubricant will
result in corrosion and possible failure of differential
components. Operation of the vehicle in water, as may be
encountered in some off-highway types of service, will
require draining and refilling the axle to avoid damage.
Limited-Slip Differentialsin vehicles equipped with
10.5º/11.5º AxlesDO NOT REQUIREany limited slip
oil additive (friction modifiers).
Transfer Case Ð If Equipped
Fluid Level Check
This fluid level can be checked by removing the filler
plug. The fluid level should be to the bottom edge of the
filler plug hole with the vehicle in a level position.
446 MAINTAINING YOUR VEHICLE
Automatic Transmission Fluid and Filter Change
To obtain best performance and long life for automatic
transmissions, the manufacturer recommends that they
be given regular maintenance service by an authorized
dealer or Service Center. It is important that the trans-
mission fluid is maintained at the correct level, and that
it is drained and refilled as specified.
Use only manufacturer 's recommended transmission
fluid; for correct fluid type, refer to ªAutomatic Trans-
missionº under ªFluids, Lubricants and Genuine Partsº
in this section. It is important that the transmission fluid
be maintained at the prescribed level using the recom-
mended fluid..
The fluid and filter(s) should be changed as specified in
the Maintenance Schedule (Section 8).
NOTE:If the transmission is disassembled for any
reason, the fluid and filter should be changed.
Special Additives
Automatic Transmission Fluid (ATF) is an engineered
product and its performance may be impaired by supple-
mental additives. Therefore, do not add any fluid addi-
tives to the transmission. The only exception to this
policy is the use of special dyes to aid in detecting fluid
leaks. In addition, avoid using transmission sealers as
they may adversely affect seals.
Front Wheel Bearings
Front wheel bearings for your vehicle are sealed-for-life.
They do not require greasing or seal replacement. In
some instances, these bearings will ªpurgeº excess grease
and the bearing housing will look slightly wet. This is
normal.
²Periodic inspection for excess play is recommended.
²If a bearing assembly is accidentally separated when
servicing the brake rotors, it should be replaced.
450 MAINTAINING YOUR VEHICLE
Required Maintenance For Noise Control Systems
The following maintenance services must be performed
every 6 months or 6,000 miles (9 600 km), whichever
comes first, to assure proper operation of the noise
control systems. In addition, inspection and service
should be performed anytime a malfunction is observed
or suspected. Proper maintenance of the entire vehicle
will help the effectiveness of the noise control systems.
Exhaust System
Inspect the entire exhaust system for leaks and damaged
parts. Devices such as hangers, clamps, and U-bolts
should be tight and in good condition. Damaged compo-
nents, burned or blown out mufflers, burned or rusted
out exhaust pipes should be replaced according to the
procedures and specifications outlined in the appropriate
service manual.Air Cleaner Assembly
Inspect air cleaner housing for proper assembly and fit.
Make certain that the air cleaner is properly positioned
and that the cover is tight. Check all hoses leading to the
air cleaner for tightness. The air filter element must also
be clean and serviced according to the instructions out-
lined in the Maintenance Schedule Section of this
manual.
Tampering With Noise Control System Prohibited
Federal law prohibits the following acts or the causing
thereof: (1) the removal or rendering inoperative by any
person, other than for purposes of maintenance, repair, or
replacement, of any device or element of design incorpo-
rated into any new vehicle for the purpose of noise
control prior to its sale or delivery to the ultimate
purchaser or while it is in use, or (2) the use of the vehicle
after such device or element of design has been removed
or rendered inoperative by any person.
452 MAINTAINING YOUR VEHICLE