2008 DODGE RAM 3500 CHASSIS CAB service

Drain And Refill
On 3500 vehicles the differential cover must be removed
to drain the axle fluid.
On 4500/5500 vehicles remove the lower bolt to drain the
axle fluid.Follow the appropriate Maintenance Schedule for recom-
mended front and rear axle fluid change intervals.
Lubricant Selection
Refer to Fluids, Lubricants and Genuine Parts for the
correct lubricant type.
NOTE:The presence of water in the gear lubricant will
result in corrosion and possible failure of differential
components. Operation of the vehicle in water, as may be
encountered in some off-highway types of service, will
require draining and refilling the axle to avoid damage.
Limited-Slip Differentials DO NOT REQUIREany
limited slip oil additive (friction modifiers).
NOTE:Slight noise and mild shuddering may be evi-
dent while turning a vehicle with limited slip differential
on concrete or dry pavement. These conditions should be
considered normal operation of the limited slip differen-
tial.
1 Ð 4500/5500 Rear Axle Fluid Fill Plug
2 Ð 4500/5500 Rear Axle Fluid Drain Plug 444 MAINTAINING YOUR VEHICLE

between the two cold (lower) holes on the dipstick with
the fluid at approximately 70É F ± 85É F (20É C ± 30É C). If
the fluid level is correctly established at room tempera-
ture, it should be between the HOT (upper) reference
holes when the transmission reaches 160É F - 175É F (70É
C ± 82É C). Remember it is best to check the level at the
normal operating temperature.
CAUTION!
Be aware that if the fluid temperature is below 50É F
(10É C), it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough to
produce an accurate reading. Never use any ATF
other than MopartAS68RCŸ Automatic Transmis-
sion Fluid.
8. Check for leaks. Release the Parking Brake.NOTE:To prevent dirt and water from entering the
transmission after checking or replenishing fluid, make
certain that the dipstick cap is properly reseated. It is
normal for the dipstick cap to spring back slightly from
its fully seated positions, as long as its seal remains
engaged in the dipstick tube.
Automatic Transmission Fluid and Filter Change
To obtain best performance and long life for automatic
transmissions, the manufacturer recommends that they
be given regular maintenance service by an Authorized
Dodge Dealer or Service Center. It is important that the
transmission fluid is maintained at the correct level, and
that it be drained and refilled as specified.
It is important that proper lubricant is used in the
transmission. Refer to Fluids, Lubricants and Genuine
Parts for the correct lubricant type. A filter change should
be made at the time of the oil change.
450 MAINTAINING YOUR VEHICLE

All vehicles built over 10,000 lbs. (4 535 kg) Gross Vehicle
Weight Rating and manufactured for sale and use in the
United States are required to comply with the Federal
Government's Exterior Noise Regulations. These vehicles
can be identified by the Noise Emission Control Label
located in the operator's compartment.Required Maintenance For Noise Control Systems
The following maintenance services must be performed
every 6 months or 6,000 miles (9 600 km) whichever
comes first, to assure proper operation of the noise
control systems. In addition, inspection and service
should be performed anytime a malfunction is observed
or suspected. Proper maintenance of the entire vehicle
will help the effectiveness of the noise control systems.
Exhaust System
Inspect the entire exhaust system for leaks and damaged
parts. Devices such as hangers, clamps, and U-bolts
should be tight and in good condition. Damaged compo-
nents, burned or blown out mufflers, burned or rusted
out exhaust pipes should be replaced according to the
procedures and specifications outlined in the appropriate
service manual.
452 MAINTAINING YOUR VEHICLE

Air Cleaner Assembly
Inspect air cleaner housing for proper assembly and fit.
Make certain that the air cleaner is properly positioned
and that the cover is tight. Check all hoses leading to the
air cleaner for tightness. The air filter element must also
be clean and serviced according to the instructions out-
lined in the Maintenance Schedule Section of this
manual.
Tampering With Noise Control System Prohibited
Federal law prohibits the following acts or the causing
thereof: (1) the removal or rendering inoperative by any
person, other than for purposes of maintenance, repair, or
replacement, of any device or element of design incorpo-
rated into any new vehicle for the purpose of noise
control prior to its sale or delivery to the ultimate
purchaser or while it is in use, or (2) the use of the vehicle
after such device or element of design has been removed
or rendered inoperative by any person.Among those acts presumed to constitute tampering are
the acts listed below.
²AIR CLEANER
þRemoval of the air cleaner.
þRemoval of the air cleaner filter element from the air
cleaner housing.
þRemoval of the air ducting.
²EXHAUST SYSTEM
þRemoval or rendering inoperative exhaust system
components including the muffler or tailpipe.
²ENGINE COOLING SYSTEM
þRemoval or rendering inoperative the fan clutch.
þRemoval of the fan shroud.
MAINTAINING YOUR VEHICLE 453
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Noise Systems Maintenance Chart and Service LogMaintenance Log and Service Chart (Gas Engines)Insert
Month, Day, Year under column mileage closest to the mileage at which service was performed.
MILES 6,000 12,000 18,000 24,000 30,000 36,000 42,000 48,000
KILOMETERS 9 600 19 000 29 000 36 000 48 000 58 000 67 000 77 000
Exhaust system-inspect
Air cleaner assembly-inspect
ODOMETER READING
PERFORMED BY
PERFORMED AT
MILES 54,000 60,000 66,000 72,000 78,000 84,000 90,000 96,000
KILOMETERS 87 000 96 000 106 000 116 000 126 000 135 000 145 000 154 000
Exhaust system-inspect
Air cleaner assembly-inspect
ODOMETER READING
PERFORMED BY
PERFORMED AT
MAINTAINING YOUR VEHICLE 455
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Maintenance Log and Service Chart (Diesel Engines)
Noise Systems Maintenance Chart and Service Log Ð Insert Month, Day, Year under column mileage closest to
the mileage at which service was performed.
MILES 7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000
KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000 96 000
Exhaust system-inspect
Air cleaner assembly-inspect
ODOMETER READING
PERFORMED BY
PERFORMED AT
MILES 67,500 75,000 82,500 90,000 97,500 84,000 105,00 112,500
KILOMETERS 108 000 120 000 132 000 144 000 126 000 156 000 168 000 181 000
Exhaust system-inspect
Air cleaner assembly-inspect
ODOMETER READING
PERFORMED BY
PERFORMED AT
456 MAINTAINING YOUR VEHICLE

VEHICLE STORAGE
If you are storing your vehicle for more than 21 days, we
recommend that you take the following steps to mini-
mize the drain on your vehicle's battery:
²Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse
located in the Integrated Power Module, located in the
engine compartment. The I.O.D. cavity includes a
snap-in retainer that allows the fuse to be discon-
nected, without removing it from the fuse block.
²The electronic shift transfer case should be placed in
the 4HI mode and kept in this position to minimize the
battery drain.
²As an alternative to the above steps you may, discon-
nect the negative cables from both batteries.
²Anytime you store your vehicle, or keep it out of
service (i.e. vacation) for two weeks or more, run the
air conditioning system at idle for about five minutesin the fresh air and high blower setting. This will
insure adequate system lubrication to minimize the
possibility of compressor damage when the system is
started again.
NOTE:When reinstalling the IOD fuse push firmly until
fully seated, the gages in the Instrument Cluster will do
a full sweep, when the ignition key is cycled to RUN. This
is a normal condition.
NOTE:When the vehicle is shipped from the factory,
the IOD fuse is in the up, or extracted position. If the
radio, interior lamps, keyless entry, or other features do
not work with the key off, check the position of the fuse
(or check to see if the fuse is blown) to ensure that it is
fully seated. When the IOD fuse is extracted, the instru-
ment cluster, in the odometer window, will display9NO
FUSE
MAINTAINING YOUR VEHICLE 467
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Component Fluids, Lubricants and Genuine Parts
Crankcase Ventilation Filter (6.7L Diesel
Engine
)
MopartCCV Filter, P/N 68001433AA or equivalent.
Fuel Selection (5.7L Gas Engine
)89 Octane, (R+M)/2 Method, Mid-Grade Preferred (87 Octane acceptable).
Fuel Selection (6.7L Diesel Engine
)Use good quality diesel fuel from a reputable supplier in your vehicle.
Federal law requires that you must fuel this vehicle with Ultra Low Sulfur
Highway Diesel fuel (15 ppm Sulfur maximum) and prohibits the use of
Low Sulfur Highway Diesel fuel (500 ppm Sulfur maximum) to avoid
damage to the emissions control system. For most year-round service, No.
2 diesel fuel meeting ASTM specification D-975 Grade S15 will provide
good performance. If the vehicle is exposed to extreme cold (below 20ÉF
or -7ÉC), or is required to operate at colder-than-normal conditions for
prolonged periods, use climatized No. 2 diesel fuel or dilute the No. 2
diesel fuel with 50% No. 1 diesel fuel. This will provide better protection
from fuel gelling or wax-plugging of the fuel filters.This vehicle is fully
compatible with biodiesel blends up to 5% biodiesel meeting ASTM
specification D-975.
Spark Plugs (5.7L Engine) REC14MCC4 (Gap 0.043º)
MAINTAINING YOUR VEHICLE 477
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