Page 60 of 163
62
   Improved  comfort   
  SOUNDPROOFING  
 The RELAY benefits from a suspension  
which contributes to improving general 
comfort.  
These developments also contribute to  
reducing noise disturbance.    
 IMPROVED COMFORT 
  TREATMENT  OF  THE  BODYWORK  
LEADING  TO ACOUSTIC  COMFORT  
 The underseal under the body, on the body  
sills and on the wheel arches considerably 
reduces noise and protects the body from 
external attack. The RELAY is treated by cataphoresis, 
ensuring perfect protection against 
corrosion. The anticorrosion warranty has a 
duration of 6 years.      
     
        
        Page 106 of 163
 106
 Improved  safety  and  security 
 IMPROVED SAFETY AND SECURITY  
  IMPACT RESISTANCE 
 The RELAY has been designed to limit  
the forces on the passenger compartment 
as much as possible in the event of a 
collision, the engine compartment adopts 
a progressive deformation structure and 
the front doors have been reinforced to 
contribute to the rigidity of the whole.  
  ANTI-THEFT PROTECTION 
 The RELAY van comprises two zones with 
separate locking: the cab and the load space.  
 Depending on the way in which it is used,  
this function provides increased protection 
both for your personal belongings and for 
your merchandise.  
Details of these functions are given in part 2.  An exterior protection alarm with anti-lift  
detection is available (as standard or as an 
option) in certain countries.    
     
        
        Page 121 of 163

 To install the transverse roof bars, use the  
fixings provided for this purpose.  Refer to the "Dimensions" section 
of chapter 9 for further information 
regarding the length (L1 to L4) and the 
height (H1 to H3) of the vehicle. 
 Never exceed the maximum weight of the 
vehicle when loaded (GVW). 
 Maximum useful load on the roof bars: 100 kg 
distributed, regardless of the type of vehicle.  
 The roof bars can only be installed on the  
H1 and H2 vehicles. 
 OTHER ACCESSORIES 
 These accessories and parts, having been  
tested and approved for reliability and 
safety, are all adapted to your RELAY. 
  Range of professional  
equipment 
 The Replacement Parts Department  
publishes an accessories catalogue offering 
various equipment and fittings, such as:  
 Roof bars for short, medium and long  
wheelbase (load retainers for all models).  
 Sill plate, loading roller, sill. 
 Towbar, 7/13 pin, 7/7 pin, 13 pin towbar  
harness: trailer towbar which must be fitted 
by the  CITROËN  network.  
 Roof bars for the various heights, additional  
roof bar.  
 Separation partitions, protective floor, non- 
slip floor.  
Equipment  
     
        
        Page 140 of 163

 139
TROUBLE SHOOTING
8
  PASSENGER'S SIDE FASCIA PANEL FUSES 
   -   Remove the bolts and tilt the box to access the fuses.  
   
Fuses         A (amps)       
Allocation   
   
12         7.5     Right-hand dipped headlamp 
   
13         7.5     Left-hand dipped headlamp - Headlamp height adj uster 
   
31         7.5      Relay supply 
   
32         10     Minibus interior lighting - Hazard warning ligh ts 
   
 33         15     Rear 12 V socket 
   
34          -     Not used 
   
35         7.5     Reversing lights - Water in diesel sensor 
   
36         20     Door locking/unlocking unit 
   
 37         10      Brake lights switch - Third brake light - Instr ument panel 
   
38         10     Interior relays 
   
39         10     Audio equipment - Diagnostics socket - Alarm si ren - Programmable additional heating controls   
   
40         15     De-icing: rear screen (left-hand side), mirror  (passenger side) 
   
41         15     De-icing: rear screen (right-hand side), mirror  (driver's side) 
   
42         7.5     ABS control unit and sensor - ESP sensor - Brak e lights switch 
   
43         30     Windscreen wiper motor 
   
44         20     Lighter - Front 12 V socket 
   
45         7.5     Electric window and mirror switches (driver's s ide) - Passenger electric window 
   
46         -     Not used 
   
47         20     Driver's electric window motor 
   
48         20     Passenger electric window motor 
   
49         7.5     Rain/brightness sensor - Audio equipment - Driv er's electric window motor - Alarm - Instrument panel controls 
   
50         7.5     Air bags and pre-tensioners unit 
   
51         7.5     Chronotachograph - Cruise control - Air conditi oning controls 
   
52         7.5     Passenger compartment relays 
   
53         7.5     Instrument panel - Rear fog lamps     Changing  a  fuse    
     
        
        Page 142 of 163
TROUBLE SHOOTING
8
  FUSES IN THE ENGINE 
   -   Remove the nuts and tilt the box to access the fuses.      
Fuses         A (amps)        Allocation  
   
1         40     ABS/ESP pump supply 
   
2         50     Diesel pre-heat unit 
   
3         30     Ignition switch 
   
4         20     Programmable additional heating burner 
   
5         20     Programmable additional heating controls relay 
   
6         40/60     Fan assembly (high speed) 
   
7         40/50     Fan assembly (low speed) 
   
8         40     Air conditioning 
   
9         20     Windscreen wash pump 
   
10         15     Horn 
   
11         7.5     Diesel pre-heat unit and relay 
   
14         7.5     Right-hand main beam headlamp 
   
15         7.5     Left-hand main beam headlamp 
   
16         7.5     Engine control unit 
   
17         10     Engine control unit 
   
18         7.5     Engine control unit 
   
19         7.5     Air conditioning compressor 
   
20         30     Headlamp wash pump 
   
21         15     Fuel pump supply 
   
22         20     Engine control unit 
   
23         30     ABS/ESP solenoid valves supply 
   
24         -     Not used 
   
30         15     Front fog lamps     Changing  a  fuse     
     
        
        Page 147 of 163
 147
9
TECHNICAL DATA
 DIMENSIONS 
 The RELAY is available in 4 lengths (L1..) and 3 heights (H1..), refer to the tables: 
          
VAN    
         L1     L2     L3     L4  
         H1     H1     H2     H2     H3     H2     H3  
  L    Overall length    4 963     5 413     5 998     6 363  
  H    Overall height    2 254     2 254     2 524     2 524     2 764     2 52 4     2 764  
  A    Wheelbase    3 000     3 450     4 035    
  B    Front overhang    948  
  C    Rear overhang    1 015    1 380  
  D    Overall width (excluding mirrors)    2 050  
  E    Width of front tracks    1 810  
  F    Width of rear tracks    1 790  
  G    Height of load sill    535 to 565  
  I    Length of interior floor    2 670     3 120     3  705     4 070  
  J    Maximum interior load height    1 662     1 662      1 932     1 932     2 172     1 932     2 172  
  K    Maximum interior width    1 870  
  M    Interior width between wheel arches    1 422  
      
Volume (m 3
)      
8         10        11.5        13        15        15        17   
Dimensions