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ROAD SAFETY TIPS....................................... 1-1
DESCRIPTION................................................ 2-1
Left view ........................................................ 2-1
Right view ...................................................... 2-2
Controls/Instruments................................... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS.................................................... 3-1
Main switch cum steering lock ..................... 3-1
Speedometer................................................ 3-2
Fuel gauge .................................................... 3-2
Indicator lights .............................................. 3-2
Handlebar switches ..................................... 3-3
Clutch lever ................................................... 3-3
Shift pedal ..................................................... 3-4
Front brake lever ........................................... 3-4
Rear brake pedal .......................................... 3-4
Fuel tank cap ................................................ 3-5
Fuel............................................................... 3-5
Fuel cock ....................................................... 3-6
Starter Lever .................................................. 3-7
Kick starter .................................................... 3-7
Seat............................................................... 3-8Storage compartment .................................. 3-9
Rear shock absorber adjustment ............... 3-9
Handle Seat, Lifting Handle, stay Lock .......3-10
PRE-OPERATION CHECKS ........................... 4-1
Pre-operation check list ............................... 4-1
OPERATION AND IMPORTANT RIDING
POINTS............................................................ 5-1
Starting and warming up a
cold engine ................................................... 5-1
Starting a warm engine ................................ 5-2
Shifting.......................................................... 5-2
Tips for reducing fuel consumption ............. 5-3
Running-in.................................................... 5-3
Parking.......................................................... 5-4
PERIODIC MAINTENANCE AND MINOR
REPAIR ............................................................ 6-1
Tool kit ........................................................... 6-1
Preventive maintenance schedule .............. 6-3
Panel removal and installation .................... 6-5
Spark plug inspection .................................. 6-7
Engine OIl ..................................................... 6-8
1
4
23
65
TABLE OF CONTENTS
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17. Clutch Lever (page 3-3, 6-16)
18. Left Hand Switch (page 3-3)
19. Speedometer(page 3-2)
20. Main switch Cum Steering Lock (Page 3-1)
21. Fuel Gauge (page 3-2)22. Front Brake Lever (page 3-4, 6-16)
23. Throttle Grip(page6-12)
24. Fuel Tank Cap (page 3-5)
25. Turn Indicator Switch (page 3-2)Controls / InstrumentsDESCRIPTION
STANDARD VEHICLE
2-3
24 17181920
21
23
25
22
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Page 15 of 79
This tank cap cannot be closed
unless the key is in the lock. The key
cannot be removed if the cap is not
locked properly.
Be sure the cap is properly
installed and locked in place
before riding the Motorcycle.WARNING
1. Filler tube
2. Fuel levelFuelMake sure there is sufficient fuel in the
tank. Fill the fuel tank to the bottom of
the filler tube as shown in the
illustration.
Do not overfill the fuel tank. Avoid
spilling fuel on the hot engine. Do
not fill the fuel tank above the
bottom of the filler tube to avoid
Spillage
1. OpenFuel tank capTO OPEN:
Insert the key and turn it 1/4 turn
clockwise. The lock will be released
and the cap can be opened.
TO CLOSE:
Push the tank cap into position with
the key inserted. To remove the key,
turn it counterclockwise to the
original position.
Ensure the arrow on fuel tank is
towards the Front of the bike when
inserting Fuel Tank Cap in Fuel
Tank.
INSTRUMENT AND CONTROL FUNCTIONS
NOTE :
3-5
WARNING
WARNING
1
2
1
1. Arrow
1¿
Page 16 of 79
Always wipe off spilled fuel
immediately with a dry and clean
soft cloth. Fuel may deteriorate
painted surfaces or plastic parts.
Recommended Fuel :
Fuel tank capacity :Regular gasoline (Petrol)
Total :
13.0 L
Reserve :
1.7 L
1. Arrow markFuel cockThe fuel cock supplies fuel from the
tank to the carburetor while filtering it
also.
The fuel cock has three positions,
which should be set as shown in the
illustrations.
OFF: With the fuel cock in this
position, fuel will not flow.
Always set the fuel cock to this
position when the engine is not
running.
1. Arrow markON: With the fuel cock in this
position, fuel flows to the
carburettor. Set the fuel cock to
this position when starting the
engine and while riding.
INSTRUMENT AND CONTROL FUNCTIONS
3-6
CAUTION :
IT IS A GOOD PRACTICE TO RETURN THE FUEL COCK LEVER TO
"Off" POSITION WHEN ENGINE IS NOT RUNNING
OFF
1
1
ON
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SPECIFICATIONS
8-1
SpecificationsModel LIBERO (5TS8)
Dimensions
Kerb weight :(With Engine Oil &
90% Fuel in Tank)- 119Kg.
Engine ::
Overall length 2,000 mm
Overall width 730 mm
Overall height 1,050 mm
Seat height (Upto Rider) 800 mm
(Upto Pillion Rider) 850 mm
Wheelbase 1,290 mm
Ground clearance 173 mm
Minimum turning radius 2,000 mm
Engine type
Cylinder arrangement
Displacement
Bore x Stroke 49X56
Compression ratio 9 : 1
Starting system
Lubrication system
Maximum power 7.6
Maximum torque 0.80Air cooled 4-stroke,SOHC
Forward inclined single
cylinder
106 cm
mm
Kick starter
Wet sump
PS(5.59 KW) @ 7500
Kgm. @ 6000
3
RPM
RPM
EngineOil:
Capacity
Air filter:
Fuel :
Carburettor:Type:
:
Periodic oil change 1.0
Total amount
Type G
Fuel tank capacity
Reserve amount
Type Variable Venturi Type
Manufacturer M/S Keihin Fie PrivateBe sure to use motor oils that do not contain
antifriction modifiers. Passenger car motor oils (often
labelled Energy conserving) contain anti-friction
additives which will cause clutch and/or starter clutch
slippage, resulting in reduced component life and
poor engine performance.
YAMALUBE 4-Stroke motor
oil (20W40 type SG)
L
1.2 L (First fill/Overhaul)
Wet type element
asoline (Petrol)
13.0 Litres
1.7Litres
Limited India.
CAUTION :
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PRE-DELIVERY INSPECTION REPORT
f. Wheels
Tyre :Tyre pressure Solo Double
(PSI)
Front 25 25
Rear 33 36
R i m : Runout - Radial - 1.5 mm (Max)
- Lateral - 1.5 mm (Max)
Spokes : No loosenes
g. Locks Operation : • Ignition
• Steering• Fuel Tank Cap• Side Cover (L.H.)
h. FastenersSpecified Torque
(Ft-Lb)
1. Front Wheel Axle Nuts 25-40
2. Front Fork (Crown Handle & Inner Tube)13-202. Front Fork under Bracket Stem Nut18-223. Handle Bar Mounting Bolts 13-204. Rear Shock Absorber Mounting Bolts22-355. Rear Swing Arm Pivot Shaft Nut32-526. Rear Wheel Axle/Sprocket. Shaft Nuts60-70
B. ENGINE
a. Engine Oil : • Oil Level (For checking - Refer Pg. 6-9)
• Check for any Leakages
10-2
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10-5
1. Operation of all the locks (Ignition, Steering, Fuel Tank Cap, Side Cover L.H.).
2. Fuel Cock Lever Operation and its reserve position; Fuel Tank Capacity including reserve & Fuel
Gauge.
3. Operation and function of Starter Lever.
4. Operation of Kick Lever.
5. Operation of Throttle.
6. Operation of Handle Bar Switches, their Functions and Pass Beam.
7. Disadvantages of riding on half Clutch (Never ride with clutch pressed).
8. Gear shifting pattern.
9. Tyre inflation pressure :Front - 25 Psi Rear - 33 Psi (Solo), 36 Psi (Double)
10. Never give sudden acceleration; always accelerate gradually
11. Simultaneous use of Front and Rear Brakes.
12. Never ride with your foot on Rear brake Pedal.
13. Whenever parking the Motorcycle on the Side Stand, ensure that the Fuel Cock Lever is in closed
position.
14. Always adjust both the right and left Shock Absorbers to the same position.INSTALLATIONProcedures to be explained to the customer on delivery of the Motorcycle by the Dealer's
Representative.
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